InduSteel Capillary,FORA 500 500 HB Wear Resistant Steel Capillary

InduSteel Capillary FORA 500 500 HB Wear Resistant Steel Capillary Product Information -:- For detailed product information, please contact sales. -: InduSteel Capillary FORA 500 500 HB Wear Resistant Steel Capillary Synonyms -:- For detailed product information, please contact sales. -:

Industeel FORA 500 500 HB Wear Resistant Steel Product Information -:- For detailed product information, please contact sales. -: # **Product Datasheet: Industeel FORA 500 Wear Resistant Steel** ## **1. Product Overview** **FORA 500** is a premium **high-hardness abrasion-resistant steel plate** engineered by Industeel (ArcelorMittal) for applications demanding **exceptional wear resistance under severe abrasive conditions**. With a guaranteed minimum hardness of **500 HBW**, this quenched and tempered steel represents the advanced tier of the FORA wear plate family, delivering superior protection against material degradation in highly aggressive environments. FORA 500 maintains an optimal balance between extreme surface hardness and controlled toughness, making it suitable for applications where both abrasion resistance and structural integrity are critical requirements. ## **2. International Standards & Designations** | System/Authority | Designation | Specification / Relationship | | :--- | :--- | :--- | | **Manufacturer** | **Industeel FORA 500** | Proprietary brand name | | **Hardness Class** | **500 HBW Minimum** | Nominal hardness specification | | **ISO** | **ISO 21933:2020** | Abrasion-resistant steel plate (General reference) | | **European** | **EN 10025-6:2019** | High yield strength steel plates in Q&T condition (Property reference) | | **ASTM** | **A514/A514M** (Grade approximate) | High-yield-strength, quenched and tempered alloy steel plate | | **Common Names** | 500HB Wear Plate, AR500 Steel Plate, Premium Abrasion Resistant Steel | ## **3. Chemical Composition (% by Weight)** FORA 500 employs a precisely controlled alloy system designed to achieve maximum hardness while maintaining adequate toughness. | Element | Typical FORA 500 Composition | Metallurgical Function | | :--- | :--- | :--- | | **Carbon (C)** | **0.25 - 0.35** | Primary hardening element enabling high martensitic hardness | | **Manganese (Mn)** | **1.20 - 1.60** | Enhances hardenability and solid solution strengthening | | **Silicon (Si)** | **0.15 - 0.50** | Deoxidizer and solid solution strengthener | | **Phosphorus (P)** | **≤ 0.020** | Controlled to minimize brittleness | | **Sulfur (S)** | **≤ 0.008** | Low level for improved transverse properties | | **Chromium (Cr)** | **0.80 - 1.50** | Significantly improves hardenability and wear resistance | | **Molybdenum (Mo)** | **0.20 - 0.50** | Enhances hardenability and tempering resistance | | **Boron (B)** | **0.001 - 0.005** | Powerful hardenability agent for uniform properties | | **Nickel (Ni)** | **≤ 0.80** | Optional addition for improved toughness | | **Vanadium (V)** | **≤ 0.15** | Optional microalloy for grain refinement and precipitation hardening | | **Iron (Fe)** | Balance | Base material | **Manufacturing Process:** Produced through **Electric Arc Furnace melting → Secondary refining with vacuum degassing → Continuous casting → Controlled thermomechanical rolling → Intensive Quenching & Precision Tempering**. This advanced process creates a highly uniform **tempered martensitic microstructure** with fine carbide distribution optimized for maximum wear resistance. ## **4. Mechanical & Physical Properties** | Property | Specification / Typical Range | Test Standard | Technical Notes | | :--- | :--- | :--- | :--- | | **Hardness** | **500 - 560 HBW** (Minimum 500 HBW) | EN ISO 6506-1 | Uniform through thickness (up to 50mm) | | **Yield Strength (Rp0.2)** | **≥ 1350 MPa (≥ 196 ksi)** | EN ISO 6892-1 | Extremely high deformation resistance | | **Tensile Strength (Rm)** | **1550 - 1800 MPa (225 - 261 ksi)** | EN ISO 6892-1 | | | **Elongation (A₅)** | **≥ 8%** | EN ISO 6892-1 | Maintains ductility despite high hardness | | **Impact Toughness** | **≥ 15 J at +20°C**
**≥ 8 J at -20°C** | EN ISO 148-1 | Adequate for many impact-abrasion applications | | **Bend Test** | 180° bend over mandrel **t = 3.0 × t** | EN ISO 7438 | Requires careful forming procedures | | **Modulus of Elasticity** | **210 GPa (30,400 ksi)** | -- | Standard steel modulus | | **Density** | **7.85 g/cm³ (0.284 lb/in³)** | -- | | | **Abrasion Resistance** | **6-8× better than mild steel**
**1.5-2× better than 400 HB steel** | Relative comparison | Excellent for severe abrasion | | **Surface Finish** | As-rolled or shot blasted | -- | Available with various surface treatments | | **Available Thickness** | **6mm to 80mm** (typical) | -- | Consult manufacturer for specific availability | ## **5. Key Characteristics & Advantages** * **Exceptional Abrasion Resistance:** One of the highest hardness levels available in commercial wear plate, providing outstanding protection in severe abrasive environments * **Good Impact Resistance:** Maintains reasonable toughness despite high hardness, reducing risk of catastrophic failure * **Uniform Properties:** Advanced quenching ensures consistent hardness throughout the plate thickness * **High Load-Bearing Capacity:** Combines wear resistance with excellent structural strength * **Good Fatigue Resistance:** Suitable for applications with cyclic loading * **Controlled Weldability:** Can be welded using proper procedures despite high hardness * **Excellent Surface Stability:** Resists deformation and grooving under heavy pressure ## **6. Primary Applications** FORA 500 is designed for severe wear applications across multiple industries: * **Mining & Mineral Processing:** - High-wear chute liners and transfer points - Screen decks for abrasive ores - Crusher components and wear plates - Hopper liners for hard rock mining * **Quarrying & Aggregates:** - Conveyor impact zones - Classifier wear parts - Crusher liners and mantles - Material handling equipment * **Construction & Demolition:** - Concrete mixing equipment - Demolition tool wear surfaces - Asphalt plant components - Heavy equipment bucket liners * **Cement Industry:** - Raw mill feed chutes - Clinker crusher components - Separator blades and wear plates - Conveyor system high-wear areas * **Steel Industry:** - Slag handling equipment - Pelletizing plant wear parts - Roll guides and deflector plates - Material transfer systems * **Power Generation:** - Coal handling systems - Ash conveyor components - Pulverizer wear parts - Material processing equipment ## **7. Fabrication & Processing Guidelines** * **Cutting Methods:** - **Abrasive waterjet cutting:** Recommended method - **Plasma cutting:** Possible with proper parameters - **Laser cutting:** Suitable for thinner sections - **Oxy-fuel cutting:** Not recommended without special procedures * **Forming Operations:** - **Minimum bend radius:** 5× plate thickness - **Preheating required:** 200-250°C before forming - **Hot forming recommended** for complex shapes - **Avoid sharp corners** and stress concentrators * **Welding Procedures:** - **Preheat temperature:** 200-250°C minimum - **Interpass temperature:** 200-300°C - **Filler metals:** Special low-hydrogen, high-toughness electrodes (AWS E11018M type) - **Heat input:** Control to 1.0-2.0 kJ/mm - **Post-weld treatment:** Stress relieving at 250-300°C recommended * **Machining Operations:** - **Carbide or ceramic tooling** required - **Slow speeds** with heavy, positive feeds - **Ample coolant** to prevent overheating - **Rigid setups** to minimize vibration * **Bolt Fastening:** - **Pre-drill all holes** with carbide drills - **Use hardened washers** and bolts - **Proper torque sequence** essential - **Consider mechanical attachment** as alternative to welding ## **8. Quality Control & Certification** **Standard Testing:** - Brinell hardness testing (multiple locations) - Tensile testing per ISO 6892-1 - Charpy V-notch impact testing - Chemical analysis verification - Dimensional inspection **Optional Testing:** - Ultrasonic testing for internal defects - Microstructural examination - Hardness profile mapping - Bend testing verification **Certification:** Material supplied with full traceability and comprehensive test certificates including heat treatment records and mechanical property verification. ## **9. Health & Safety Considerations** * **Personal Protection:** Require full PPE including safety glasses, gloves, hearing protection, and steel-toed boots * **Cutting Operations:** Implement proper ventilation and fume extraction * **Material Handling:** Use appropriate lifting equipment and secure storage * **Hot Work:** Follow established hot work procedures and fire safety protocols * **Noise Control:** Implement measures for noise reduction during processing ## **10. Technical Support Services** Industeel provides: - Application engineering support - Fabrication procedure development - Welding procedure qualification - Failure analysis and troubleshooting - Custom heat treatment options - On-site technical consultation --- **Disclaimer:** This technical datasheet provides general information about Industeel FORA 500 wear resistant steel. Specific properties and performance characteristics may vary based on plate thickness, production parameters, and service conditions. Always consult the manufacturer's latest technical documentation and conduct appropriate testing for critical applications. Proper material selection should consider all factors including abrasion type, impact energy, temperature range, and environmental conditions. This material represents a premium solution for severe wear applications where extended service life justifies the investment. -:- For detailed product information, please contact sales. -: Industeel FORA 500 500 HB Wear Resistant Steel Specification Dimensions Size： Diameter 20-1000 mm Length <6433 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: Industeel FORA 500 500 HB Wear Resistant Steel Properties -:- For detailed product information, please contact sales. -:

Applications of InduSteel Capillary FORA 500 500 HB Wear Resistant Steel Capillary -:- For detailed product information, please contact sales. -: Chemical Identifiers InduSteel Capillary FORA 500 500 HB Wear Resistant Steel Capillary -:- For detailed product information, please contact sales. -:

Packing of InduSteel Capillary FORA 500 500 HB Wear Resistant Steel Capillary -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Capillary drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 2904 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition