EN S235J2G4C High Manganese, Quality Steel Seamless tube
Product Code : STI-CSTI-1078-CU
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EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Seamless tube Product Information
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EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Seamless tube Synonyms
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EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Product Information
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**Product Name:** EN S235J2G4C Structural Steel for Cold Forming, Thermomechanically Rolled
**Overview:**
EN S235J2G4C is a **specialized non-alloy structural steel** that integrates three critical performance attributes into one designation: **guaranteed low-temperature toughness (-20°C), a thermomechanically rolled (TM) microstructure for enhanced properties, and a chemical composition optimized for superior cold formability.** The "C" suffix explicitly designates it as **steel intended for cold forming**. Supplied in the thermomechanically rolled condition, this grade represents a high-performance, fabrication-oriented material for components that undergo significant cold working and must operate reliably in cold environments. It is **not a "High Manganese" steel**; its premium is derived from its advanced processing route and formability.
**Key International Standards:**
* **Primary Standard:** **EN 10025-2:2019** - Hot rolled products of structural steels - Part 2: Technical delivery conditions for non-alloy structural steels.
* **Grade & Designation Decoding:** **S235J2G4C**
* **S:** Structural Steel.
* **235:** Minimum yield strength in MPa (for thickness ≤ 16mm).
* **J2:** Quality designation, guaranteeing impact energy at **-20°C**.
* **G4:** Supplementary designation for the **delivery condition: thermomechanically rolled (TM)**.
* **C:** Supplementary designation for **steels intended for cold forming**.
* **Core Concept:** This is a **triple-qualified, application-specific steel**. The "G4C" combination mandates:
1. A thermomechanically controlled process for a fine-grained, tough microstructure.
2. A chemical composition with tighter limits on phosphorus and sulphur to maximize cold formability.
* **Clarification:** The term **"High Manganese" is a misnomer**. The "C" grade typically has controlled, not elevated, manganese content. Its value lies in the **TM process + formability chemistry**, not high Mn.
**Chemical Composition (Ladle Analysis, % by weight, maximum values per EN 10025-2 for 'C' grades):**
Chemistry is fine-tuned for the TM process and cold forming.
* **Carbon (C):** ≤ **0.17%** (Often at the lower end to aid formability and weldability).
* **Manganese (Mn):** ≤ **1.40%** (Controlled, not elevated).
* **Phosphorus (P):** ≤ **0.030%** (Tighter than standard S235J2's ≤0.035%. Critical for reducing "cold shortness" during forming).
* **Sulphur (S):** ≤ **0.030%** (Tighter than standard ≤0.035%. Improves ductility and reduces risk of cracking).
* **Nitrogen (N):** Controlled.
* **Microalloys (Nb, Ti):** Often added in minute quantities (e.g., Nb ≤ 0.05%) to enable effective grain refinement during the TM process.
**Physical & Mechanical Properties (for thermomechanically rolled 'G4' condition, thickness ≤ 16mm):**
* **Yield Strength (ReH):** ≥ **235 MPa** (Minimum, thickness-dependent. The TM process often yields strength at the upper end of the S235 range, providing a performance margin).
* **Tensile Strength (Rm):** **360 - 510 MPa**.
* **Elongation at Break (A5):** ≥ **26%** (Minimum, typically good due to fine TM microstructure and "C" chemistry).
* **Impact Energy (KV):** **≥ 27 J at -20°C** (Longitudinal, Charpy V-notch). The fine grain structure from TM rolling provides excellent low-temperature toughness.
* **Cold Formability:** **Excellent.** The primary feature. The combination of fine, uniform TM microstructure and low P/S content allows for severe cold deformation (tight-radius bending, roll-forming, stamping) with minimal risk of cracking or edge failure.
* **Microstructure:** Very fine-grained ferrite-pearlite structure with a uniform dispersion, resulting from controlled rolling in the austenite non-recrystallization region. Provides isotropic forming behavior.
* **Density:** **~7.85 g/cm³**.
**Product Features:**
1. **Superior Cold Formability (Primary Feature):** The "C" chemistry (low P/S) combined with a fine, ductile TM microstructure makes it exceptionally resistant to cracking during aggressive cold forming operations.
2. **Enhanced Toughness from TM Process (G4):** Thermomechanical rolling delivers a finer grain size than conventional hot rolling, providing superior impact toughness at **-20°C** and better overall property consistency.
3. **Good Weldability (with Controlled Procedures):** Low carbon ensures good weldability. However, the TM microstructure is sensitive to high heat input, which can coarsen grains in the Heat-Affected Zone (HAZ). Medium-low heat input procedures are recommended.
4. **No Post-Rolling Heat Treatment:** Properties are achieved in-line, making it a cost-effective option for high-performance forming applications.
**Typical Applications:**
S235J2G4C is specified for complex, cold-formed components destined for low-temperature service where material consistency is critical.
* **Automotive & Transport Safety Components:** **Cold-formed structural brackets, seat frame elements, and chassis reinforcements** for vehicles in cold climates.
* **Construction & Architecture:** **Complex cold-rolled profiles for curtain walls, roof systems, and cladding supports** in buildings exposed to winter conditions.
* **Material Handling & Storage:** Critical **cold-formed parts for high-strength shelving systems, racking uprights, and conveyor guides** in unheated logistics centers.
* **Energy & Infrastructure:** **Brackets, connectors, and housings** for outdoor electrical or telecommunications equipment requiring both formability and cold-region toughness.
**Available Forms & Processing:**
* **Forms:** Most commonly supplied as **thermomechanically rolled sheet, strip (in coils), and plate**. Ideal as feedstock for modern roll-forming and stamping lines.
* **Surface:** Often supplied as **pickled and oiled (PO)** or with a specialized coating to facilitate cold forming and protect against corrosion during storage.
* **Processing:** **Optimized for severe cold forming followed by welding.** Fabricators must balance welding parameters to maintain HAZ toughness.
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**Critical Procurement Note:**
The designation **S235J2G4C** is highly specific. Ordering **S235J2G4** (without C) delivers TM steel but **not** the optimized cold-forming chemistry. This is a **premium grade for demanding fabrication**. The term **"High Manganese" is incorrect**; its key features are **enhanced cold formability ("C"), guaranteed -20°C toughness ("J2"), and a modern thermomechanically rolled structure ("G4")**. For applications not involving severe cold work, S235J2G4 is sufficient. For higher strength with similar characteristics, explore **S355MC** (a cold-forming microalloyed TM steel). Always confirm thickness-dependent mechanical property guarantees.
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EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Specification
Dimensions
Size:
Diameter 20-1000 mm Length <5810 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Properties
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Applications of EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Seamless tube
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Chemical Identifiers EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Seamless tube
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Packing of EN S235J2G4C High Manganese, Structural, Hot Rolled, Quality Steel Seamless tube
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Seamless tube drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 2281 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition