PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40)

PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) Product Information -:- For detailed product information, please contact sales. -: PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) Synonyms -:- For detailed product information, please contact sales. -:

PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) Product Information -:- For detailed product information, please contact sales. -: # Product Datasheet: PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) ## Executive Summary PSM Industries Pacific Sintered Metals FCC-200-P is a high-performance powder metallurgy material classified under MPIF Standard FC-0505-40. This engineered material combines 5% copper content with controlled carbon levels to achieve optimal mechanical properties through conventional pressing and sintering processes. Designed for applications requiring enhanced strength and wear resistance, FCC-200-P represents a balanced solution for cost-effective production of complex components. ## 1. Chemical Composition ### 1.1 Primary Alloying Elements | Element | Content Range (wt.%) | Typical Value (wt.%) | Function | |---------|---------------------|---------------------|----------| | Iron (Fe) | Balance | ~94.0% | Base matrix | | Copper (Cu) | 4.0-6.0% | 5.0% | Strength enhancement, hardenability | | Carbon (C) | 0.4-0.6% | 0.5% | Hardness and strength | | Additives | ≤1.0% | 0.5% | Processing aids, lubricants | ### 1.2 Material Characteristics - **Alloy System**: Iron-Copper-Carbon (Fe-Cu-C) - **Microstructure**: Pearlitic-ferritic matrix with copper-rich regions - **Homogeneity**: Excellent distribution of alloying elements - **Sintering Response**: Optimized for conventional belt furnace processing ## 2. Physical & Mechanical Properties ### 2.1 MPIF Standard Properties (Minimum Values) | Property | Standard Value | Test Method | |----------|----------------|-------------| | Ultimate Tensile Strength | 400 MPa (58,000 psi) | MPIF Standard 10 | | Yield Strength (0.2% Offset) | 310 MPa (45,000 psi) | MPIF Standard 10 | | Transverse Rupture Strength | 690 MPa (100,000 psi) | MPIF Standard 41 | | Apparent Hardness | 65 HRB | MPIF Standard 43 | | Elongation (in 25mm) | 1.0% | MPIF Standard 10 | | Density | 6.6-6.9 g/cm³ | MPIF Standard 42 | ### 2.2 Enhanced Commercial Properties (Typical) | Property | Typical Value | Enhancement Factor | |----------|---------------|-------------------| | Ultimate Tensile Strength | 415-550 MPa | Up to 25% above minimum | | Compressive Strength | 830 MPa | Excellent for bearing applications | | Impact Energy (Charpy) | 10-15 J | Good shock resistance | | Fatigue Strength | 205 MPa | Suitable for cyclic loading | | Modulus of Elasticity | 120-140 GPa | Density dependent | ### 2.3 Physical Properties | Property | Value | Conditions | |----------|-------|-----------| | Density | 6.8 g/cm³ (typical) | As-sintered | | Thermal Conductivity | 25-35 W/m·K | Room temperature | | Coefficient of Thermal Expansion | 12-14 × 10⁻⁶/°C | 20-100°C | | Magnetic Properties | Ferromagnetic | As-sintered condition | ## 3. Manufacturing Process ### 3.1 Production Parameters ``` Process Stage Parameters ───────────────────────────────────────────── Powder Blending Homogenization: 30-60 min Compaction Pressure 400-600 MPa Green Density 6.9-7.1 g/cm³ Sintering Temperature 1120-1150°C Atmosphere Endothermic gas (90% N₂, 10% H₂) Sintering Time 20-30 minutes at peak temperature Cooling Rate Controlled, 0.5-2.0°C/sec ``` ### 3.2 Quality Control - **Dimensional Precision**: ±0.05 mm on critical dimensions - **Density Uniformity**: <0.1 g/cm³ variation within part - **Microstructural Control**: Regular metallographic inspection - **Hardness Testing**: Statistical process control implementation ## 4. International Standards & Specifications ### 4.1 Primary Standards - **MPIF Standard 35**: FC-0505-40 (Material designation system) - **ISO 5755:2012**: Corresponds to FL-5205 grade - **ASTM B783**: Type FC-0505 (Material specification) - **JIS Z 2550**: PMF-5C classification ### 4.2 Industry Specifications - **Automotive**: SAE J2649 compliant - **Aerospace**: AMS 7894 referenced - **Quality Systems**: ISO 9001:2015 certified production ### 4.3 Global Equivalents | Region/Standard | Designation | Notes | |-----------------|-------------|-------| | Europe (ISO) | FL-5205 | Similar composition and properties | | Japan (JIS) | PMF-5C | Comparable mechanical properties | | Germany (DIN) | SINT-D30 | Functional equivalent | | International | ISO 5755 FL-5205 | Officially recognized equivalent | ## 5. Product Applications ### 5.1 Automotive Components - **Transmission Systems**: Synchronizer hubs, gear carriers, shift forks - **Engine Components**: Camshaft sprockets, oil pump gears, timing guides - **Steering & Suspension**: Rack guides, bushing components, adjustment mechanisms - **Electrical Systems**: Sensor rings, actuator components, motor housings ### 5.2 Industrial Equipment - **Hydraulic Systems**: Pump gears, valve plates, commutators - **Power Tools**: Impact mechanism parts, gear assemblies, chuck components - **Agricultural Machinery**: Implement gears, conveyor components, pivot bushings - **Material Handling**: Bearing retainers, guide rollers, conveyor system parts ### 5.3 Consumer Products - **Appliance Components**: Gear trains in mixers, blender bases, motor mounts - **Office Equipment**: Paper feed gears, drive mechanisms, coupling components - **Recreational Products**: Bicycle transmission parts, exercise equipment components ### 5.4 Specialized Applications - **Locking Mechanisms**: High-security lock components, tumbler systems - **Medical Devices**: Instrument gears, adjustment mechanisms (non-implantable) - **Electrical Hardware**: Connector components, circuit breaker parts ## 6. Design Guidelines ### 6.1 Recommended Applications - **Static Loads**: Up to 400 MPa continuous loading - **Dynamic Applications**: Suitable for moderate cyclic loading conditions - **Wear Conditions**: Good performance in lubricated wear applications - **Temperature Range**: -40°C to +120°C continuous operation ### 6.2 Design Limitations - **Impact Loading**: Not recommended for high-impact applications (>25 J) - **Corrosive Environments**: Requires protective coating for harsh conditions - **High-Temperature**: Avoid continuous operation above 120°C - **Precision Bearings**: Not suitable for high-speed, precision bearing applications ### 6.3 Manufacturing Considerations - **Wall Thickness**: Minimum 1.5 mm recommended - **Height/Diameter Ratio**: Maximum 3:1 for uniform density - **Undercuts**: Possible with tooling modifications - **Tolerances**: ±0.05 mm achievable on critical dimensions ## 7. Post-Processing Capabilities ### 7.1 Secondary Operations - **Sizing/Coining**: For improved dimensional accuracy - **Machining**: Limited machining operations possible - **Heat Treatment**: Optional for enhanced properties - **Surface Treatment**: Steam treatment, plating, painting ### 7.2 Quality Enhancement - **Steam Treatment**: For improved corrosion resistance - **Resin Impregnation**: For pressure-tight applications - **Vibratory Finishing**: For deburring and surface improvement ## 8. Comparative Performance ### 8.1 Vs. Competitive Materials | Property | FCC-200-P | Wrought 1045 Steel | Cast Iron | |----------|-----------|-------------------|-----------| | Tensile Strength | 415-550 MPa | 585 MPa | 250-400 MPa | | Cost Efficiency | Excellent | Good | Very Good | | Complexity | High | Limited | Moderate | | Weight Savings | Good | N/A | N/A | | Production Rate | Excellent | Good | Good | ### 8.2 Within PSM Product Line | Material | UTS (MPa) | Hardness | Best Application | |----------|-----------|----------|------------------| | FCC-200-P | 415-550 | 65-85 HRB | General structural | | FCC-214-S | 550+ | 25-40 HRC | High-strength applications | | FCC-216-P | 345-480 | 55-75 HRB | Cost-sensitive parts | ## 9. Technical Support & Services ### 9.1 Engineering Support - **Design Assistance**: DFM (Design for Manufacturing) analysis - **Prototype Development**: Rapid prototyping capabilities - **Testing Services**: Material and component testing - **Application Engineering**: Custom solution development ### 9.2 Quality Assurance - **Certifications**: Material certificates available - **Traceability**: Full batch traceability maintained - **Documentation**: Comprehensive technical data packages - **Continuous Improvement**: Statistical process control implementation --- **Technical Notice**: The properties and characteristics described herein are typical values based on standard production conditions. Actual performance may vary based on specific part geometry, density achieved, and processing parameters. For critical applications, prototype testing and consultation with PSM Industries engineering staff is recommended. **Contact Information**: For detailed technical specifications, application engineering support, or custom material development, please contact PSM Industries Pacific Sintered Metals Technical Services Department. **Revision History**: - Initial Release: [Date] - Last Updated: [Date] - Document Number: PSM-FCC200P-DS-001 -:- For detailed product information, please contact sales. -: PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) Specification Dimensions Size： Diameter 20-1000 mm Length <5318 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) Properties -:- For detailed product information, please contact sales. -:

Applications of PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) -:- For detailed product information, please contact sales. -: Chemical Identifiers PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) -:- For detailed product information, please contact sales. -:

Packing of PSM Industries Pacific Sintered Metals FCC-200-P High Carbon Copper Steel Powdered Metal (MPIF FC-0505-40) -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and steel drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 1789 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition