PSM Industries,Ferro-TiC® CM-25 High Chrome Tool Steel Sheet,Plate

PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Sheet/Plate Product Information -:- For detailed product information, please contact sales. -: PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Sheet/Plate Synonyms -:- For detailed product information, please contact sales. -:

PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Product Information -:- For detailed product information, please contact sales. -: # **PSM Industries Ferro-TiC® CM-25 | High-Chromium Tool Steel Metal Matrix Composite** ## **Overview** PSM Industries' Ferro-TiC® CM-25 represents the most advanced evolution within the Ferro-TiC® composite series, specifically engineered for applications demanding the absolute pinnacle of wear resistance coupled with high-temperature stability and corrosion resistance. This ultra-premium metal matrix composite (MMC) features a specialized high-chromium, high-carbon tool steel matrix reinforced with an exceptionally high volume fraction (approximately 50-55%) of fine, uniformly distributed titanium carbide (TiC) particles. Manufactured through proprietary powder metallurgy and advanced consolidation technologies, the CM-25 grade achieves unparalleled microstructural homogeneity that eliminates the performance limitations of conventional cast and wrought tool steels. It is designed for the most extreme service conditions where conventional materials fail rapidly, offering a revolutionary solution for industries requiring maximum component life and reliability. ## **Key Features:** - **Optimal Titanium Carbide Loading:** Precisely engineered TiC volume fraction (25% higher than standard CM grade) optimized for maximum wear resistance while maintaining practical toughness - **Advanced Powder Metallurgy:** Proprietary processing ensures perfect carbide distribution and interfacial bonding between matrix and reinforcement phases - **Superior High-Temperature Performance:** Maintains exceptional hardness and wear resistance at elevated operating temperatures up to 540°C (1000°F) - **Enhanced Corrosion Resistance:** High chromium content in the matrix provides superior oxidation and corrosion resistance compared to conventional tool steel composites - **Isotropic Properties:** Uniform microstructure guarantees consistent performance in all directions, eliminating directional weaknesses - **Dimensional Stability:** Minimal distortion during heat treatment enables production of precision components with tight tolerances --- ## **Material Specifications: Ferro-TiC® CM-25** ### **1. Chemical Composition (Typical, wt%)** The Ferro-TiC® CM-25 composition is precisely engineered with a carefully balanced high-chromium steel matrix and optimized titanium carbide reinforcement: | Element | Content Range (wt%) | Function & Notes | |---------|---------------------|------------------| | **Iron (Fe)** | Balance | Matrix base metal | | **Titanium (Ti)** | 18 - 22% | Primary constituent of TiC reinforcement | | **Carbon (C)** | 4.2 - 5.8% | Forms TiC and matrix carbides | | **Chromium (Cr)** | 10.0 - 14.0% | Provides matrix hardness, wear, and corrosion resistance | | **Molybdenum (Mo)** | 1.0 - 3.0% | Enhances hardenability and high-temperature strength | | **Vanadium (V)** | 1.0 - 3.0% | Forms secondary carbides, improves wear resistance | | **Silicon (Si)** | 0.3 - 0.8% | Deoxidizer, improves strength | | **Manganese (Mn)** | 0.2 - 0.6% | Improves hardenability and strength | *Note: The precise TiC volume fraction, particle size distribution, and morphology are proprietary to PSM Industries. The "CM-25" designation indicates optimized performance characteristics rather than specific composition percentages.* ### **2. Physical & Mechanical Properties (Hardened & Tempered Condition)** Properties shown are for material in the fully heat-treated condition, ready for service: | Property | Typical Value | Test Method / Condition | |----------|---------------|--------------------------| | **Density** | 6.4 - 6.6 g/cm³ | ASTM B311 | | **Hardness** | 68 - 72 HRC | ASTM E18 (Composite) | | **Transverse Rupture Strength (TRS)** | 1,800 - 2,500 MPa | ASTM B528 | | **Compressive Strength** | > 4,000 MPa | ASTM E9 | | **Modulus of Elasticity** | 300 - 340 GPa | ASTM E111 | | **Fracture Toughness (K₁c)** | 12 - 18 MPa√m | ASTM E399 | | **Coefficient of Thermal Expansion** | 8.5 - 9.5 × 10⁻⁶/°C | 20-400°C, ASTM E228 | | **Thermal Conductivity** | 16 - 20 W/m·K | 100°C, ASTM E1461 | | **Maximum Service Temperature** | 540°C (1000°F) | Continuous operation | | **Corrosion Resistance** | Excellent | Superior to D2/SKD11; not stainless | ### **3. Applicable & Reference Standards** Ferro-TiC® CM-25 is a proprietary composite material that exceeds the capabilities of traditional standardized materials. Its performance is benchmarked against: - **ASTM A681 (Grade D2):** Reference for matrix chemistry intent - **ISO 4957 (Grade X153CrMoV12):** European high-chromium cold work steel equivalent - **JIS G4404 (Grade SKD11):** Japanese standard equivalent - **ISO 5755:** Sintered metal materials - Specifications (general reference) - **ASTM B783:** Standard specification for materials for ferrous powder metallurgy structural parts - **Cemented Carbide Grades (ISO K30-K40, M15-M30):** Wear performance comparison standard - **Custom OEM Specifications:** Most commonly specified based on application-specific performance requirements --- ## **Product Applications** Ferro-TiC® CM-25 is engineered for the most demanding applications across multiple industries where extreme wear resistance and reliability are critical: ### **Metal Forming & Stamping:** - Progressive die inserts for abrasive materials (electrical steels, silicon steels) - Precision blanking and fineblanking tools for high-volume production - Wire drawing dies and cones for hard alloys - Cold extrusion punches and dies for severe applications ### **Plastics & Composite Processing:** - Injection molding screws and barrels for highly filled polymers (40-60% mineral/glass fillers) - Wear plates and guides in extrusion systems for abrasive compounds - Cutting blades and slitters for carbon fiber reinforced polymers (CFRP) and fiberglass - Nozzles and mixers for filled polymer systems ### **Mining & Mineral Processing:** - Slurry pump wear parts (impellers, liners, side plates) - Hydrocyclone components and vortex finders - Mineral processing classifier parts - Dredging equipment wear components ### **Automotive & Aerospace:** - Trim dies for advanced high-strength steels (AHSS) - Composite material trimming and drilling tools - Wear components in automated assembly systems - Specialized forming tools for exotic materials ### **Energy & Industrial:** - Valve trim for erosive/corrosive service - Wear rings and seals in pumps handling abrasive fluids - Components in coal and biomass processing systems - Tooling for powder metal compaction --- ## **Processing Guidelines** ### **Machining (Annealed Condition Only):** - **Annealed Hardness:** 38-45 HRC (as supplied) - **Tooling Requirements:** Carbide, CBN, or PCD tooling mandatory - **Cutting Parameters:** Reduced speeds (30-50% of standard steel rates), moderate feeds - **Coolant:** High-pressure coolant recommended for heat dissipation - **Setup:** Maximum rigidity essential to prevent chatter and tool deflection ### **Heat Treatment:** 1. **Preheating:** 650°C (1200°F) and 850°C (1560°F) stages to prevent thermal shock 2. **Austenitizing:** 1020-1060°C (1870-1940°F) in vacuum or controlled atmosphere 3. **Quenching:** Pressurized gas quench (nitrogen or argon) preferred; oil quench possible with proper fixturing 4. **Tempering:** Double or triple tempering at 500-550°C (930-1020°F) to achieve final hardness 5. **Cryogenic Treatment:** Optional deep cryogenic treatment between tempers for maximum dimensional stability and retained austenite transformation ### **Finishing Operations:** - **Grinding:** Use diamond or CBN wheels with appropriate bond systems - **EDM:** Wire and sinker EDM suitable; use multiple skim cuts for best surface finish - **Polishing:** Diamond compound polishing for mirror finishes - **Coating:** PVD coatings (TiN, TiCN, AlCrN) can be applied for specific applications ### **Quality Assurance:** - 100% ultrasonic inspection available for critical components - Dye penetrant or magnetic particle inspection for surface defects - Hardness verification on all finished components - Dimensional certification to drawing requirements --- ## **Why Choose Ferro-TiC® CM-25?** ### **Performance Advantages:** - **Extended Service Life:** Typically provides 10-100x longer life than conventional D2/SKD11 tool steels in severe wear applications - **Reduced Downtime:** Fewer tool changes increase overall equipment effectiveness (OEE) - **Consistent Performance:** Isotropic properties ensure predictable wear patterns and failure modes - **Improved Product Quality:** Maintains dimensional accuracy throughout extended production runs - **Higher Productivity:** Enables faster machining of abrasive materials without tool degradation ### **Economic Benefits:** - **Lower Total Cost:** Higher initial investment offset by dramatically reduced tooling costs per part produced - **Reduced Inventory:** Longer component life decreases spare parts inventory requirements - **Minimized Setup Time:** Fewer tool changes reduce non-productive machine time - **Improved Reliability:** Predictable performance supports just-in-time manufacturing systems ### **Technical Support:** PSM Industries provides comprehensive application engineering support including: - Material selection guidance - Design optimization for Ferro-TiC® materials - Heat treatment process development - Failure analysis and troubleshooting - Field performance monitoring --- ## **Comparative Performance Data** | Material | Relative Wear Resistance | Relative Toughness | Maximum Service Temperature | Typical Hardness (HRC) | |----------|-------------------------|-------------------|------------------------------|------------------------| | **Ferro-TiC® CM-25** | 100 (Reference) | 45 | 540°C | 68-72 | | **Conventional D2** | 5-10 | 100 | 425°C | 58-62 | | **Cemented Carbide** | 80-120 | 10-20 | 800°C | 85-92 HRA | | **Ceramic (Al₂O₃)** | 150-200 | 5 | 1500°C | 85-90 HRA | | **Ferro-TiC® C** | 60-70 | 70 | 480°C | 62-66 | *Note: Values are relative comparisons for general reference. Actual performance depends on specific application conditions.* --- **Disclaimer:** The information contained herein is based on typical data and laboratory testing conducted by PSM Industries. Actual performance in any specific application depends on numerous factors including operating conditions, component design, heat treatment specifics, and maintenance practices. This document is intended for informational purposes only and does not constitute a warranty or guarantee of performance. For critical applications, prototyping and field testing under actual operating conditions are strongly recommended. Consultation with PSM Industries' application engineering team is essential for proper material selection and component design. Specifications are subject to change without notice as product development continues. -:- For detailed product information, please contact sales. -: PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Specification Dimensions Size： Diameter 20-1000 mm Length <7102 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Properties -:- For detailed product information, please contact sales. -:

Applications of PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Sheet,Plate -:- For detailed product information, please contact sales. -: Chemical Identifiers PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Sheet,Plate -:- For detailed product information, please contact sales. -:

Packing of PSM Industries Ferro-TiC® CM-25 High Chrome Tool Steel Sheet/Plate -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Sheet/Plate drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3573 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition