1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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ASTM A500 Steel Flange, grade A, Round Structural Tubing Product Information
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ASTM A500 Steel Flange, grade A, Round Structural Tubing Synonyms
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ASTM A500 Steel, grade A, Round Structural Tubing Product Information
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### **Technical Data Sheet: ASTM A500 Steel, Grade A, Round Structural Tubing**
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#### **1. Product Overview**
ASTM A500 Grade A Round Structural Tubing is a **cold-formed welded carbon steel structural tubing** used in construction and structural applications. This specification covers cold-formed welded and seamless carbon steel round structural tubing used for structural and construction purposes. Grade A represents the standard strength level, providing an excellent balance of strength, formability, and weldability for general structural applications.
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#### **2. International Standards & Equivalents**
| Standard Organization | Designation |
|-----------------------|-------------|
| **ASTM International** | **A500 Grade A (Round)** |
| **UNS Number** | **K03001** |
| **ISO International Standard** | **ISO 10799** |
| **European Norm (EN)** | **EN 10219-1** |
| **Canadian Standards Association** | **CSA G40.21** |
| **Japanese (JIS)** | **G 3475** |
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#### **3. Chemical Composition (Weight %)**
| Element | Composition (%) |
|---------|-----------------|
| **Carbon (C)** | 0.26 max |
| **Manganese (Mn)** | 1.35 max |
| **Phosphorus (P)** | 0.035 max |
| **Sulfur (S)** | 0.035 max |
| **Copper (Cu)** | 0.20 min (when required) |
| **Iron (Fe)** | Balance |
**Key Composition Features:**
- **Controlled Carbon Content**: Maximum 0.26% for good weldability and formability
- **Moderate Manganese**: Up to 1.35% for adequate strength
- **Standard Impurity Limits**: Typical for structural steel applications
- **Copper Option**: Available for enhanced atmospheric corrosion resistance
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#### **4. Mechanical Properties**
**Tensile Properties:**
- **Tensile Strength**: 310 MPa (45,000 psi) min
- **Yield Strength**: 230 MPa (33,000 psi) min
- **Elongation in 50 mm (2 in)**: 25% min
**Hardness Properties:**
- **Brinell Hardness**: 95-145 HB typical
**Additional Properties:**
- **Compressive Strength**: Excellent for column applications
- **Torsional Strength**: Superior to other structural shapes
- **Bending Strength**: Good for curved structural members
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#### **5. Physical Properties**
| Property | Value |
|----------|-------|
| **Density** | 7.85 g/cm³ (0.284 lb/in³) |
| **Modulus of Elasticity** | 200 GPa (29,000 ksi) |
| **Shear Modulus** | 77 GPa (11,200 ksi) |
| **Poisson's Ratio** | 0.29 |
| **Thermal Conductivity** | 52.0 W/m·K at 20°C |
| **Coefficient of Thermal Expansion** | 11.7 × 10⁻⁶ /K (20-100°C) |
| **Specific Heat Capacity** | 475 J/kg·K |
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#### **6. Product Applications**
**Structural Applications:**
- **Building Construction**: Columns, beams, and truss members
- **Architectural Structures**: Exposed structural elements, decorative features
- **Support Structures**: Racks, frames, and support systems
- **Bridge Components**: Handrails, secondary structural members
**Industrial Applications:**
- **Material Handling Equipment**: Conveyor supports, equipment frames
- **Agricultural Equipment**: Machinery frames and structural components
- **Transportation Infrastructure**: Sign supports, guardrail systems
- **Recreational Equipment**: Playground structures, sports equipment
**Commercial Applications:**
- **Store Fixtures**: Display systems and structural supports
- **Furniture Manufacturing**: Structural components for commercial furniture
- **Lighting Standards**: Street light poles and support structures
- **Architectural Features**: Curtain wall systems, decorative elements
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#### **7. Manufacturing & Fabrication**
**Forming Characteristics:**
- **Good Formability**: Suitable for bending and forming operations
- **Minimum Bend Radius**: 2.5 × outside diameter for cold bending
- **Surface Quality**: Smooth welded and finished surface
- **Dimensional Stability**: Excellent for precision applications
**Welding Performance:**
- **Excellent Weldability**: All standard welding processes applicable
- **Recommended Processes**: GMAW, GTAW, SMAW
- **Pre-heat**: Generally not required for Grade A
- **Filler Metals**: AWS E70XX series electrodes
**Machining & Cutting:**
- **Good Machinability**: With proper tooling and techniques
- **Cutting Methods**: Sawing, abrasive cutting, plasma cutting suitable
- **Drilling & Tapping**: Excellent performance with standard tools
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#### **8. Quality Assurance & Testing**
**Standard Tests:**
- Chemical analysis
- Tension test
- Flattening test
- Bend test (when specified)
- Visual inspection
**Additional Tests (when specified):**
- Hardness test
- Impact test
- Non-destructive testing
- Dimensional verification
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#### **9. Corrosion Performance**
- **Atmospheric Corrosion**: Good resistance in normal environments
- **Protection Methods**: Painting, galvanizing, or powder coating
- **Maintenance**: Regular inspection and touch-up painting recommended
- **Service Life**: Varies with environment and protection system
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#### **10. Available Product Forms**
**Standard Sizes (Round Tubing):**
- **Outside Diameter**: 12.7 mm to 457 mm (0.500" to 18.000")
- **Wall Thickness**: 0.9 mm to 12.7 mm (0.035" to 0.500")
- **Lengths**: Standard random lengths or cut-to-length
**Surface Conditions:**
- Black (as-welded)
- Pickled and oiled
- Galvanized
- Painted or coated
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#### **11. Technical Specifications**
**Dimensional Tolerances:**
- **Outside Diameter Tolerance**: ±0.5% of nominal diameter
- **Wall Thickness Tolerance**: ±10%
- **Length Tolerance**: +6 mm, -0 mm (+1/4", -0")
- **Straightness**: 1.6 mm per meter (0.019 in per foot)
**Structural Properties:**
- **Section Modulus**: Calculated based on diameter and wall thickness
- **Moment of Inertia**: Uniform in all directions
- **Radius of Gyration**: Equal about all axes
- **Torsional Constant**: Superior to open sections
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**Technical Notes:**
- Grade A provides the baseline strength level in the A500 standard series
- Round tubing offers excellent compressive strength for column applications
- Uniform strength characteristics in all directions
- Suitable for both welded and bolted connections
- Must comply with applicable building codes and standards
- Design should consider local buckling for thin-walled sections
*This information is for reference purposes. For complete requirements and current specifications, consult the latest ASTM A500 standard and applicable structural design codes. Always verify material properties with certified mill test reports for structural applications.*
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ASTM A500 Steel, grade A, Round Structural Tubing Specification
Dimensions
Size:
Diameter 20-1000 mm Length <4257 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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ASTM A500 Steel, grade A, Round Structural Tubing Properties
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Applications of ASTM A500 Steel Flange, grade A, Round Structural Tubing
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Chemical Identifiers ASTM A500 Steel Flange, grade A, Round Structural Tubing
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Packing of ASTM A500 Steel Flange, grade A, Round Structural Tubing
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 728 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition