1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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ASTM A517 Low Alloy Steel Flange, Grade F Product Information
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ASTM A517 Low Alloy Steel Flange, Grade F Synonyms
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ASTM A517 Low Alloy Steel, Grade F Product Information
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### **ASTM A517 Grade F: High-Strength Quenched and Tempered Alloy Steel**
#### **1. Overview**
ASTM A517 is a standard specification for high-strength, quenched and tempered alloy steel plates used in demanding applications such as pressure vessels, bridges, and structural components. **Grade F** is a specific grade within this family, engineered to provide an exceptional combination of ultra-high strength and good toughness. Like other grades in the A517 specification, it undergoes a rigorous heat treatment process (quenching and tempering) to achieve its remarkable mechanical properties. Grade F is particularly noted for its ability to maintain high strength in thicker sections, making it a preferred material for reducing weight in critical, heavily loaded structures.
#### **2. Chemical Composition**
The chemical composition for ASTM A517 Grade F is carefully balanced to achieve deep hardenability and high strength after heat treatment. The following table outlines the required percentages (by heat analysis):
| Element | Composition (%) |
| :--- | :--- |
| Carbon (C) | 0.10 - 0.20 |
| Manganese (Mn) | 0.60 - 1.00 |
| Phosphorus (P) | 0.035 max |
| Sulfur (S) | 0.035 max |
| Silicon (Si) | 0.15 - 0.35 |
| Nickel (Ni) | 0.70 - 1.00 |
| Chromium (Cr) | 0.40 - 0.65 |
| Molybdenum (Mo) | 0.40 - 0.60 |
| Boron (B) | 0.0005 - 0.0050 |
| Vanadium (V) | 0.02 - 0.10 |
**Key Alloying Roles:**
* **Carbon & Manganese:** Provide base strength and hardenability.
* **Nickel & Chromium:** Enhance hardenability, toughness, and strength, particularly in thick sections. Nickel is especially beneficial for low-temperature toughness.
* **Molybdenum:** A potent hardenability agent that also provides secondary hardening during tempering and increases elevated temperature strength. The molybdenum content in Grade F is typically higher than in Grade E.
* **Boron:** A powerful element that significantly increases hardenability, allowing for high strength with a leaner overall alloy content, which can improve weldability.
* **Vanadium:** Contributes to grain refinement and precipitation strengthening.
#### **3. Physical & Mechanical Properties**
ASTM A517 Grade F is supplied in the quenched and tempered condition. The following mechanical properties are typically required for plates up to 2.5 inches (63.5 mm) in thickness:
| Property | Requirement |
| :--- | :--- |
| **Tensile Strength** | 115 - 135 ksi (790 - 930 MPa) |
| **Yield Strength (min)** | 100 ksi (690 MPa) |
| **Elongation in 2-in (50 mm) (min)** | 16% |
| **Reduction of Area (min)** | 50% |
| **Hardness (Brinell)** | Typically 235 - 293 HBW |
**Impact Toughness:**
* **Charpy V-Notch (CVN) Impact Test:** Required at **-50°F (-46°C)**.
* **Minimum Average Value:** 15 ft-lb (20 J) for longitudinal specimens.
**Physical Properties (Typical Values):**
* **Density:** 0.284 lb/in³ (7850 kg/m³)
* **Modulus of Elasticity:** 29,000 ksi (200 GPa)
* **Poisson's Ratio:** 0.29
* **Coefficient of Thermal Expansion:** ~6.5 x 10-6/°F (11.7 x 10-6/°C)
#### **4. Product Applications**
The primary advantage of ASTM A517 Grade F is its high strength-to-weight ratio, which leads to lighter and more efficient designs in heavy-duty applications. Its uses include:
* **Pressure Vessels:** For high-pressure storage and transport of gases (e.g., CNG, hydrogen), and reactors in the chemical and petrochemical industries.
* **Lifting and Construction Equipment:** Critical components in mobile cranes, boom sections, and excavators where high strength reduces dead weight and increases payload capacity.
* **Mining Equipment:** Used in shovel frames, buckets, and other high-abrasion, high-stress components.
* **Structural Applications:** In bridges, offshore platforms, and other structures where minimizing material thickness is crucial for cost and logistics.
* **Military Vehicles:** For armored vehicle components requiring ballistic protection combined with mobility.
#### **5. International Standards & Equivalents**
ASTM A517 Grade F has close equivalents in other international standards. However, due to nuanced differences in chemistry and processing, they are not always direct substitutes and require careful evaluation for each application.
| Standard | Equivalent Grade | Key Differences / Notes |
| :--- | :--- | :--- |
| **ASTM A517** | **Grade F** | The base specification. |
| **EN 10028-6** | **S690Q** | A European equivalent with similar strength and application. Chemical composition may vary. |
| **ISO 4950-3** | **EQ 70** | An international standard for high-yield strength quenched and tempered steels. |
| **JIS G 3128** | **SHY 685** | A Japanese high-yield strength steel. The chemical composition, particularly Mo content, may differ. |
**Important Note on Fabrication:**
Fabricating ASTM A517 Grade F requires strict adherence to qualified procedures, especially for **welding**. Due to its high hardenability, it is highly susceptible to hydrogen-induced cracking (HIC) or cold cracking. Essential practices include:
* **Pre-heating** to a specified temperature.
* Using low-hydrogen welding consumables.
* Controlling interpass temperature.
* Often requiring **Post-Weld Heat Treatment (PWHT)** to relieve residual stresses and temper the heat-affected zone (HAZ).
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**Disclaimer:** This information is for reference purposes only. The latest version of the official **ASTM A517** standard and consultation with qualified materials engineers must be relied upon for critical design and fabrication.
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ASTM A517 Low Alloy Steel, Grade F Specification
Dimensions
Size:
Diameter 20-1000 mm Length <4411 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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ASTM A517 Low Alloy Steel, Grade F Properties
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Applications of ASTM A517 Low Alloy Steel Flange, Grade F
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Chemical Identifiers ASTM A517 Low Alloy Steel Flange, Grade F
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Packing of ASTM A517 Low Alloy Steel Flange, Grade F
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 882 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition