AISI 3120 Steel Flange (UNS G31200)

1,We Manufacturing processes are primarily classified into four types: 1:Forging, 2:Casting, 3:Cutting, 4:Rolling. 2,We can manufacture in accordance with these standards. Standards: GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards). Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others. The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160. The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500. Flange Classification 1. **According to Chemical Industry Standards:** Flanges are classified as follows: Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)). 2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows: Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation). 3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows: Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange. 4. **According to Connection Method/Type:** Flanges are classified as follows: Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc. 5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges. 6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges. A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts." -:- For detailed product information, please contact sales. -: AISI 3120 Steel Flange (UNS G31200) Product Information -:- For detailed product information, please contact sales. -: AISI 3120 Steel Flange (UNS G31200) Synonyms -:- For detailed product information, please contact sales. -:

AISI 3120 Steel (UNS G31200) Product Information -:- For detailed product information, please contact sales. -: # **Product Introduction: AISI 3120 Steel (UNS G31200)** ## **Executive Summary** **AISI 3120 (UNS G31200)** is a high-quality, nickel-chromium alloy steel specifically engineered for **case-hardening applications** requiring a balanced combination of core strength, toughness, and a hard, wear-resistant surface. As part of the AISI 31xx series, this steel contains approximately **1.25% nickel and 0.65% chromium**, providing improved hardenability, fatigue resistance, and core properties compared to plain carbon case-hardening steels. It is designed to produce components with excellent surface wear characteristics and a ductile, shock-resistant core, making it particularly suitable for medium-to-heavy duty gears, shafts, and other dynamically loaded components in automotive, industrial, and machinery applications. --- ## **1. Chemical Composition** ### **Standard Composition Ranges** | Element | Content Range (% by weight) - **AISI 3120** | Primary Function | | :--- | :--- | :--- | | **Carbon (C)** | 0.17 - 0.22 | Provides core strength; optimized for case hardening with good machinability | | **Nickel (Ni)** | 1.10 - 1.40 | Enhances core toughness, impact resistance, fatigue strength, and hardenability | | **Chromium (Cr)** | 0.55 - 0.75 | Increases case and core hardenability, improves wear resistance of carburized case | | **Manganese (Mn)** | 0.60 - 0.90 | Deoxidizer, improves hardenability and surface response to carburizing | | **Silicon (Si)** | 0.15 - 0.35 | Deoxidizer, strengthens ferrite matrix | | **Phosphorus (P)** | 0.035 max | Impurity (kept low for ductility) | | **Sulfur (S)** | 0.040 max | Impurity (affects hot workability and transverse properties) | | **Molybdenum (Mo)** | - | Typically not specified; may be present in trace amounts (<0.06%) | | **Iron (Fe)** | Balance | Matrix element | ### **Key Metallurgical Features** - **Core Properties:** Balanced nickel and chromium provide good toughness with moderate strength - **Hardenability:** Good through-hardening capability for medium-sized sections - **Case Formation:** Responds well to carburizing and carbonitriding processes - **Grain Structure:** Nickel helps refine austenite grain size, promoting toughness - **Cost-Performance Balance:** More economical than higher-nickel grades (e.g., 3310, 2515) while offering significant performance benefits over plain carbon steels --- ## **2. Physical & Mechanical Properties** ### **A. Fundamental Physical Properties** | Property | Condition | Value/Range | Notes | | :--- | :--- | :--- | :--- | | **Density** | All conditions | 7.85 g/cm³ (0.284 lb/in³) | Comparable to standard alloy steels | | **Melting Point** | - | ~1480°C (2695°F) | - | | **Elastic Modulus** | Core (tempered) | 200-205 GPa (29,000-29,700 ksi) | - | | **Shear Modulus** | Core (tempered) | 80-82 GPa (11,600-11,900 ksi) | - | | **Poisson's Ratio** | - | 0.29 | - | | **Thermal Conductivity** | 100°C | 42.0 W/m·K | - | | **Specific Heat Capacity** | 20°C | 460 J/kg·K | - | | **Thermal Expansion Coefficient** | 20-100°C | 11.8 × 10⁻⁶/°C | - | | **Electrical Resistivity** | 20°C | 0.26 μΩ·m | - | | **Magnetic Properties** | Below Curie temp | Ferromagnetic | - | ### **B. Mechanical Properties (Core - Before Case Hardening)** #### **1. Normalized or Annealed Condition (Typical Machining State)** - **Hardness:** 163-207 HB (Brinell) - **Tensile Strength:** 550-655 MPa (80-95 ksi) - **Yield Strength (0.2% offset):** 380-515 MPa (55-75 ksi) - **Elongation:** 22-28% - **Reduction of Area:** 55-65% - **Charpy V-Notch Impact:** 70-100 J (52-74 ft-lb) at room temperature - **Machinability Rating:** 60-65% of B1112 (fair to good) #### **2. Core Properties After Case Hardening & Tempering** *Typical heat treatment: Carburize (0.5-1.5mm case), quench, temper at 150-200°C* | Property | Typical Value Range | Notes | | :--- | :--- | :--- | | **Core Hardness** | 30-38 HRC | After quenching from carburizing temperature | | **Core Tensile Strength** | 860-1030 MPa (125-150 ksi) | - | | **Core Yield Strength** | 690-860 MPa (100-125 ksi) | - | | **Core Elongation** | 14-18% | Maintains good ductility | | **Case Hardness** | 58-62 HRC | After carburizing, quenching, and tempering | | **Effective Case Depth** | 0.5-1.5 mm (0.020-0.060") | Standard range; typically 0.8-1.2mm | | **Surface Carbon Content** | 0.75-0.90% | Optimized for maximum wear resistance | | **Charpy V-Notch Impact (Core)** | 40-70 J (30-52 ft-lb) | Good for case-hardened steel | | **Bending Fatigue Strength** | 400-500 MPa (58-73 ksi) | At 10⁷ cycles with carburized case | ### **C. Special Properties** - **Hardenability:** Good - suitable for sections up to 50-75mm (2-3") diameter - **Fatigue Resistance:** Good bending and contact fatigue resistance due to compressive residual stresses - **Low-Temperature Toughness:** Maintains reasonable impact strength down to **-20°C (-4°F)** - **Wear Resistance:** Excellent surface wear resistance with carburized case - **Notch Sensitivity:** Moderate - lower than higher carbon through-hardening steels --- ## **3. International Standards & Specifications** ### **Primary Governing Standards** | Standard/Organization | Designation | Title/Scope | | :--- | :--- | :--- | | **AISI/SAE** | 3120 | Standard grade designation | | **UNS** | G31200 | Unified Numbering System | | **ASTM** | A534 | Standard Specification for Carburizing Steels | | **ASTM** | A29/A29M | Standard Specification for Steel Bars, Carbon and Alloy, Hot-Wrought | | **SAE** | J404, J412 | Chemical compositions and hardenability | | **AMS** | 6260 | Aircraft quality bars (when specified) | ### **International Equivalents & Cross-References** | Country/Region | Equivalent Designation | Standard | Notes | | :--- | :--- | :--- | :--- | | **ISO** | **20NiCrMo2** | ISO 683-11 | Similar nickel-chromium case-hardening steel | | **European** | **20NiCrMo2-2** | EN 10084 | Close equivalent | | **Germany** | **20NiCrMo2** | DIN 17210 | Similar composition and application | | **United Kingdom** | **En 35** | BS 970 | Nickel-chromium case-hardening steel | | **Japan** | **SNC 815** | JIS G4102 | Similar but slightly different composition | | **China** | **20CrNi** | GB/T 3077 | Approximate equivalent | | **Russia** | **20ХН** | GOST 4543 | Nickel-chromium case-hardening steel | | **France** | **20 NCD 2** | NF A35-552 | Similar composition | | **Hardenability Variant** | **3120H** | SAE J1268 | Available with guaranteed hardenability bands | ### **Industry-Specific Specifications** - **Automotive:** Often specified in OEM material specifications for gears and shafts - **Agricultural:** Used in tractor and implement component specifications - **General Machinery:** Common in gear manufacturer specifications --- ## **4. Product Applications & Industries** ### **Available Product Forms** - **Bar Stock:** Hot-rolled rounds (10-200mm), squares, hexagons (most common form) - **Cold-Finished Bars:** Turned, ground, polished for precision applications - **Wire Rod:** For cold heading of fasteners and small components - **Forgings:** For larger or shaped components - **Billets:** For further processing ### **Primary Industry Applications** #### **1. Automotive & Transportation** - **Transmission Components:** Gears, pinions, synchronizer rings - **Drivetrain Parts:** Differential gears, axle shafts (medium duty) - **Engine Components:** Camshafts, rocker arms, timing gears - **Steering Components:** Pitman arms, steering gears - **Heavy Truck:** Transmission and drivetrain components #### **2. Industrial Machinery & Equipment** - **Gear Manufacturing:** Industrial gears for power transmission, speed reducers - **Power Transmission:** Sprockets, chain wheels, coupling components - **Agricultural Machinery:** Tractor transmission gears, PTO shafts - **Construction Equipment:** Gearbox components, final drive parts - **Material Handling:** Conveyor drive components, hoisting gears #### **3. General Manufacturing** - **Machine Tool Components:** Gearbox gears, lead screws, feed mechanisms - **Textile Machinery:** Gears, cams, and drive components - **Printing Machinery:** Gear trains, roller drive components - **Food Processing:** Drive components for heavy-duty equipment #### **4. Other Applications** - **Mining Equipment:** Smaller gear components, drive parts - **Marine Applications:** Winch gears, steering gear components - **Power Tools:** Gears for heavy-duty power tools - **Fasteners:** High-strength bolts and studs (when case hardened) --- ## **5. Heat Treatment Technology** ### **Case Hardening Processes** #### **1. Carburizing (Most Common Process)** - **Temperature:** 900-930°C (1650-1705°F) - **Atmosphere:** Endothermic gas with natural gas enrichment - **Case Depth:** Typically 0.5-1.5 mm (0.020-0.060") - **Surface Carbon:** 0.75-0.90% - **Quenching:** Oil quench from 790-820°C (1450-1510°F) - **Tempering:** 150-200°C (300-390°F) for 1-2 hours #### **2. Carbonitriding (Alternative Process)** - **Temperature:** 815-870°C (1500-1600°F) - **Case Depth:** 0.1-0.8 mm (0.004-0.030") - **Advantages:** Faster process, lower distortion, good for thinner cases ### **Typical Heat Treatment Cycle** 1. **Normalizing/Annealing:** 870-900°C (1600-1650°F), air cool (for machinability) 2. **Machining:** Component manufacturing 3. **Carburizing:** 900-930°C for required time to achieve case depth 4. **Quenching:** Oil quench from 800°C (1470°F) 5. **Tempering:** 150-200°C for 1-2 hours 6. **Finishing:** Grinding, honing, or shot peening as required ### **Special Considerations** - **Grain Growth:** Moderate risk at high carburizing temperatures; control time at temperature - **Distortion:** Moderate; consider press quenching or martempering for critical dimensions - **Retained Austenite:** Typically 10-20% in case; sub-zero treatment optional for critical applications --- ## **6. Manufacturing & Fabrication Characteristics** ### **Machinability Assessment** - **Annealed/Normalized Condition:** 60-65% of B1112 free-machining steel - **Case Hardened Condition:** Very difficult; requires grinding or hard machining - **Recommended Practices (Normalized Condition):** - **Turning:** 60-90 m/min (200-300 SFM) with carbide inserts - **Drilling:** 20-30 m/min (65-100 SFM) with HSS drills - **Milling:** 70-110 m/min (230-360 SFM) with carbide cutters - **Gear Cutting:** Good for hobbing, shaping, and shaving operations - **Coolant:** Recommended for improved tool life and surface finish ### **Weldability Characteristics** **Rating: FAIR (with precautions)** #### **Welding Recommendations** 1. **Preheat Temperature:** 150-250°C (300-480°F) 2. **Interpass Temperature:** 150-200°C (300-390°F) 3. **Post-Weld Heat Treatment:** Stress relief at 595-650°C (1100-1200°F) recommended 4. **Filler Metals:** Low-hydrogen electrodes (E7018, E8018) or matching composition 5. **Processes:** GTAW or SMAW with low-hydrogen electrodes preferred 6. **Note:** Welding after carburizing is not recommended ### **Formability & Hot Working** - **Hot Working Temperature:** 1150-900°C (2100-1650°F) - **Forging:** Good forgeability with proper temperature control - **Cold Forming:** Limited to simple operations in annealed condition - **Hot Forming:** Preferred method for complex shapes --- ## **7. Quality Assurance & Testing** ### **Standard Certification Requirements** 1. **Chemical Analysis:** Heat analysis and product verification 2. **Mechanical Testing:** Hardness, tensile properties (when specified) 3. **Microstructural Examination:** Grain size, inclusion rating 4. **Non-Destructive Testing:** As required by customer specification 5. **Hardenability Testing:** For 3120H variant ### **Common Testing for Finished Components** - **Case Depth Verification:** Microhardness traverse or effective case depth measurement - **Surface Hardness:** Rockwell or microhardness testing - **Core Hardness:** After case hardening - **Dimensional Inspection:** Critical for heat treated components --- ## **8. Design & Engineering Guidelines** ### **Advantages of AISI 3120** 1. **Good Core Toughness:** Better than plain carbon case-hardening steels 2. **Improved Hardenability:** Suitable for medium-sized sections 3. **Cost-Effective:** More economical than higher-nickel grades 4. **Good Fatigue Resistance:** Suitable for dynamically loaded components 5. **Versatility:** Wide range of applications across industries ### **Design Considerations** - **Case Depth:** Typically 0.5-1.5mm, depending on component size and loading - **Core Properties:** Design for the tempered core hardness (30-38 HRC) - **Surface Finish:** Important for fatigue performance - **Residual Stresses:** Beneficial compressive stresses improve fatigue life ### **Economic Considerations** - **Material Cost:** Moderate premium over plain carbon steels - **Processing Cost:** Standard case hardening processes apply - **Total Cost:** Good value for performance requirements - **Availability:** Readily available from steel suppliers --- ## **9. Comparative Analysis: Case-Hardening Steels** | Grade | C% | Ni% | Cr% | Core Toughness | Hardenability | Typical Applications | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | **1020** | 0.18-0.23 | - | - | Fair | Low | Light-duty gears, pins | | **8620** | 0.18-0.23 | 0.40-0.70 | 0.40-0.60 | Good | Moderate | General-purpose gears | | **3120** | 0.17-0.22 | 1.10-1.40 | 0.55-0.75 | **Very Good** | **Good** | Medium-duty gears, shafts | | **3310** | 0.08-0.13 | 3.25-3.75 | 1.40-1.75 | Excellent | Very Good | High-stress gears, bearings | | **4320** | 0.17-0.22 | 1.65-2.00 | 0.40-0.60 | Very Good | Good | Automotive gears | --- ## **10. Technical Summary & Selection Guidelines** **Select AISI 3120 when:** 1. Good core toughness is required for impact loading 2. Component size requires better hardenability than plain carbon steels 3. Cost constraints limit use of higher-nickel grades 4. Medium-duty gear or shaft applications 5. Good balance of properties and cost is needed **Consider Alternatives when:** 1. Maximum toughness is required (consider 3310 or higher nickel grades) 2. Very light loading conditions (consider 1020 or 8620) 3. Maximum hardenability for large sections is needed (consider 4320 or boron steels) 4. Cost is the primary driver (consider plain carbon steels) 5. Corrosion resistance is needed without coatings (consider stainless steels) --- **AISI 3120 (UNS G31200)** represents a well-balanced, cost-effective case-hardening steel that offers significant performance improvements over plain carbon steels without the premium cost of higher-alloy grades. Its combination of nickel and chromium provides good core toughness, improved hardenability, and excellent surface wear characteristics after carburizing. Widely used in automotive, industrial, and general machinery applications, AISI 3120 continues to be a popular choice for components requiring a durable wear surface and a tough, shock-resistant core. Proper heat treatment and manufacturing practices are essential to realize its full potential in demanding applications. -:- For detailed product information, please contact sales. -: AISI 3120 Steel (UNS G31200) Specification Dimensions Size： Diameter 20-1000 mm Length <4011 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: AISI 3120 Steel (UNS G31200) Properties -:- For detailed product information, please contact sales. -:

Applications of AISI 3120 Steel Flange (UNS G31200) -:- For detailed product information, please contact sales. -: Chemical Identifiers AISI 3120 Steel Flange (UNS G31200) -:- For detailed product information, please contact sales. -:

Packing of AISI 3120 Steel Flange (UNS G31200) -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 482 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition