Assab Steel Flanges, ASSAB XW-41 Cold Work Steel Flange

1,We Manufacturing processes are primarily classified into four types: 1:Forging, 2:Casting, 3:Cutting, 4:Rolling. 2,We can manufacture in accordance with these standards. Standards: GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards). Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others. The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160. The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500. Flange Classification 1. **According to Chemical Industry Standards:** Flanges are classified as follows: Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)). 2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows: Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation). 3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows: Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange. 4. **According to Connection Method/Type:** Flanges are classified as follows: Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc. 5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges. 6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges. A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts." -:- For detailed product information, please contact sales. -: Assab Steel Flanges ASSAB XW-41 Cold Work Steel Flange Product Information -:- For detailed product information, please contact sales. -: Assab Steel Flanges ASSAB XW-41 Cold Work Steel Flange Synonyms -:- For detailed product information, please contact sales. -:

Assab Steels ASSAB XW-41 Cold Work Steel Product Information -:- For detailed product information, please contact sales. -: # Product Datasheet: Assab Steels ASSAB XW-41 High-Carbon High-Chromium Cold Work Tool Steel ## Product Overview **Assab Steels ASSAB XW-41** is a premium high-carbon, high-chromium cold work tool steel offering exceptional wear resistance combined with good dimensional stability. As a versatile air-hardening grade, it provides an excellent balance of properties for demanding tooling applications where both wear resistance and controlled heat treatment response are critical requirements. ## Key Characteristics & Advantages - **Exceptional Wear Resistance:** High volume of hard chromium carbides provides outstanding resistance to abrasive wear - **Good Dimensional Stability:** Minimal distortion during air hardening with predictable size changes - **Deep Hardenability:** Can be through-hardened in substantial sections with uniform properties - **Good Compressive Strength:** Suitable for high-pressure forming and stamping applications - **Better Toughness than D2:** Modified composition provides improved toughness compared to standard D2 grade - **Versatile Performance:** Suitable for both general and precision tooling applications ## Standard Specifications & International Designations | **Standard** | **Designation** | |--------------|-----------------| | **Assab/Uddeholm** | XW-41 | | **AISI/ASTM** | D2 (Modified/Enhanced) | | **DIN/EN** | 1.2379 (X155CrVMo12-1) | | **JIS** | SKD11 (Enhanced) | | **ISO** | 160CrMoV12 | | **UNS** | T30402 | | **GB** | Cr12Mo1V1 | ## Chemical Composition (Typical, Weight %) | Element | Content (%) | Element | Content (%) | |---------|-------------|---------|-------------| | **Carbon (C)** | 1.50-1.60 | **Chromium (Cr)** | 11.0-12.0 | | **Molybdenum (Mo)** | 0.70-1.00 | **Vanadium (V)** | 0.80-1.10 | | **Manganese (Mn)** | 0.40-0.60 | **Silicon (Si)** | 0.30-0.50 | | **Sulfur (S)** | ≤0.020 | **Phosphorus (P)** | ≤0.025 | | **Iron (Fe)** | Balance | ## Typical Heat Treatment ### Annealing - **Process:** Heat to 850-870°C (1560-1600°F), slow cool at 10-20°C/hour to 600°C, then air cool - **Resulting Hardness:** 210-240 HB - **Microstructure:** Fine spheroidized carbides in ferritic matrix ### Stress Relieving - **Temperature:** 600-650°C (1110-1200°F) after rough machining - **Hold Time:** 2 hours per 25 mm of thickness ### Hardening 1. **Preheating:** 650°C (1200°F) and 850°C (1560°F) - two-stage recommended 2. **Austenitizing:** **980-1030°C (1795-1885°F)** - soak thoroughly (30-45 minutes depending on section size) - Lower temperature range (980-1010°C): Better toughness - Higher temperature range (1010-1030°C): Maximum wear resistance 3. **Quenching:** Cool in still **air** or forced air (2-3 bar pressure) ### Tempering - **Immediate tempering** after quenching to 50-70°C (120-160°F) - **Double tempering** mandatory with cooling to room temperature between tempers - **Typical Tempering Range:** 180-550°C (355-1020°F) - **Hardness by Tempering Temperature:** - 180-200°C (355-390°F): 60-62 HRC - 200-250°C (390-480°F): 58-60 HRC - 400-450°C (750-840°F): 55-58 HRC (for improved toughness) - 500-550°C (930-1020°F): 50-54 HRC (maximum toughness) ## Typical Physical & Mechanical Properties | Property | Value | Unit | |----------|-------|------| | **Density** | 7.70 | g/cm³ | | **Modulus of Elasticity** | 210 | GPa | | **Thermal Expansion Coefficient (20-100°C)** | 10.4 | ×10⁻⁶/K | | **Thermal Conductivity (20°C)** | 20.0 | W/(m·K) | | **Specific Heat Capacity (20°C)** | 460 | J/(kg·K) | | **Hardness (Tempered at 200°C)** | 60-61 | HRC | | **Compressive Strength (60 HRC)** | ~2,600 | MPa | | **Transverse Rupture Strength** | ~3,200 | MPa | | **Toughness** | Good for high-wear steel | - | ## Primary Applications ### Cutting and Blanking Tools - **Precision Blanking Dies** for high-volume production - **Fineblanking Dies** for complex components - **Progressive Dies** for electronic components - **Slitter Knives** for metal processing - **Shear Blades** for high-strength materials ### Forming and Stamping Tools - **Cold Forming Dies** for automotive components - **Stamping Dies** for appliance manufacturing - **Drawing Dies** for deep draw applications - **Thread Rolling Dies** for high-strength fasteners - **Knurling Tools** and marking dies ### Plastic and Rubber Molds - **Injection Molds** for abrasive filled plastics (glass, mineral, carbon fiber) - **Compression Molds** for high-wear applications - **Extrusion Dies** for plastic profiles - **Blow Molds** for technical containers ### Specialized Tooling - **Gauges** and measuring instruments requiring wear resistance - **Wear Plates** for machinery guides - **Rolls** for cold rolling applications - **Cutting Inserts** for non-ferrous materials - **Woodworking Tools** for processed wood products ### High-Precision Applications - **Semiconductor Lead Frame Dies** - **Connector Stamping Dies** - **Precision Piercing Punches** - **Lamination Dies** for electric motors ## Processing Guidelines ### Machining - **Optimal Condition:** Annealed state (~225 HB) - **Machinability Rating:** Fair (45-55% compared to 1% C-steel) - **Tool Requirements:** Use carbide or coated carbide tools - **Cutting Parameters:** Lower speeds with moderate feeds - **Coolant:** Use generous flow of cutting fluid ### Grinding - Use aluminum oxide or CBN wheels - **Wheel Grade:** Soft to medium hardness (H-K) - **Coolant Application:** Critical to prevent thermal damage - **Grinding Passes:** Light cuts with multiple passes - **Dress Frequently:** Maintain sharp wheel condition ### Electrical Discharge Machining (EDM) - Suitable for both wire and sinker EDM - **Post-EDM Treatment:** Temper at 180-200°C to relieve stresses - **Surface Condition:** White layer should be removed by polishing or light grinding - **Electrode Material:** Copper or graphite recommended ### Welding - **Not Recommended** for tool repair due to high cracking risk - **If Essential:** Preheating to 400-450°C required - **Electrodes:** Use matching composition or austenitic stainless electrodes - **Post-Weld:** Full re-hardening cycle necessary - **Alternative:** Consider mechanical repair methods or insert replacement ### Surface Treatment - **Nitriding:** Excellent results with gas, plasma, or salt bath nitriding - **PVD Coatings:** TiN, TiCN, AlCrN, DLC coatings highly effective - **Polishing:** Can achieve mirror finishes with proper techniques - **Texturing:** Suitable for EDM texturing and chemical etching ## Heat Treatment Considerations ### Critical Control Points 1. **Austenitizing Temperature:** Precise control critical for desired properties 2. **Soaking Time:** Adequate for complete solutionizing but not excessive 3. **Quenching Rate:** Uniform air flow for consistent hardening 4. **Tempering Timing:** Immediate tempering after reaching hand-warm temperature ### Size Change Characteristics - **Typical Expansion:** 0.10-0.15% during hardening - **Dimensional Stability:** Excellent with proper heat treatment - **Distortion Control:** Minimized through symmetrical design and even heating ### Hardening Depth - **Effective Depth:** Full through-hardening up to 150 mm (6 inches) - **Uniformity:** Consistent hardness from surface to core in properly treated sections ## Comparative Performance Notes - **Wear Resistance:** Superior to A2, O1, and S7 grades - **Toughness:** Better than D3, comparable to modified D2 grades - **Dimensional Stability:** Excellent with proper heat treatment control - **Machinability:** More difficult than lower alloyed steels ## Available Forms & Sizes - **Precision Ground Flat Stock:** Thickness 10-300 mm, various widths - **Forged Blocks:** Up to 600 mm thickness - **Bars:** Round (20-400 mm diameter), square, rectangular - **Pre-machined Components:** Custom shapes and sizes - **Decarb-Free Stock:** Guaranteed clean surfaces ## Quality Assurance Features - **Electroslag Refined (ESR):** Available for premium quality with improved cleanliness - **Carbide Distribution:** Controlled for uniformity - **Ultrasonic Testing:** Available for critical applications - **Surface Quality:** Scale-free on ground products ## Application-Specific Recommendations ### For Maximum Wear Resistance - Use higher austenitizing temperatures (1020-1030°C) - Temper at lower temperatures (180-220°C) - Apply surface coatings (PVD, nitriding) ### For Improved Toughness - Use lower austenitizing temperatures (980-1000°C) - Temper at higher temperatures (400-500°C) - Avoid sharp corners and stress concentrators ### For Precision Tools - Always double temper - Allow for size change in design - Use stress relief after rough machining - Consider sub-zero treatment for maximum dimensional stability --- **Disclaimer:** This technical information is provided for reference purposes. ASSAB XW-41 performance is highly dependent on proper heat treatment and processing. For critical applications, always consult the latest official **Assab technical documentation** and consider application testing. Heat treatment should be performed by qualified personnel using calibrated equipment. The manufacturer reserves the right to modify specifications without notice. -:- For detailed product information, please contact sales. -: Assab Steels ASSAB XW-41 Cold Work Steel Specification Dimensions Size： Diameter 20-1000 mm Length <6845 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: Assab Steels ASSAB XW-41 Cold Work Steel Properties -:- For detailed product information, please contact sales. -:

Applications of Assab Steel Flanges ASSAB XW-41 Cold Work Steel Flange -:- For detailed product information, please contact sales. -: Chemical Identifiers Assab Steel Flanges ASSAB XW-41 Cold Work Steel Flange -:- For detailed product information, please contact sales. -:

Packing of Assab Steel Flanges ASSAB XW-41 Cold Work Steel Flange -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3316 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition