1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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Assab Steel Flanges ASP 23 Cold Work Steel Flange Product Information
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Assab Steel Flanges ASP 23 Cold Work Steel Flange Synonyms
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Assab Steels ASP 23 Cold Work Steel Product Information
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### **Assab Steels ASP 23: High-Performance Powder Metallurgy High-Speed Steel for Cold Work**
**Introduction**
Assab Steels ASP 23 is a premium-grade, cobalt-free, high-vanadium tool steel manufactured using the advanced **Powder Metallurgy (PM)** process. Belonging to the ASP (AbraSiFion Particle) series, it is classified as a "semi-high-speed steel" and is engineered to deliver an exceptional balance of very high wear resistance, good toughness, and excellent compressive strength. This combination makes ASP 23 a superior choice for demanding cold work applications where conventional tool steels like D2 or even other PM grades cannot provide sufficient service life.
**Key Value Propositions:**
* **Superior Wear Resistance:** The PM process creates a uniform distribution of very hard, small vanadium carbides, resulting in outstanding resistance to abrasive wear.
* **Excellent Toughness:** Offers significantly better toughness than conventional high-carbon, high-chromium steels of similar hardness, reducing the risk of chipping and cracking.
* **High Compressive Strength:** Essential for forming, stamping, and powder compaction under high pressure.
* **Good Grindability & Machinability:** For a high-vanadium steel, ASP 23 exhibits relatively good grindability in the hardened state due to its fine, homogeneous PM microstructure.
* **Dimensional Stability:** Excellent stability during heat treatment with minimal distortion, a hallmark of PM steels.
**International Standard Designations**
* **Assab / Uddeholm:** ASP 23
* **AISI / ASTM:** Not a direct standard equivalent. It is a proprietary PM grade.
* **European Norm (EN):** ~1.3395 (This is a PM steel designation, not a common standard).
* **DIN:** Equivalent to matrix composition of high-speed steel, but PM.
* **ISO:** HS7-4-2-5 (PM) [Closest equivalent based on composition].
* **Common Comparisons:** Often positioned between conventional D2 (1.2379) and ultra-high-wear PM grades like VANADIS 10. Similar PM grades from other manufacturers include **Böhler S390** and **Crucible CPM M4**.
**Chemical Composition (Typical Weight %)**
| Element | Carbon (C) | Tungsten (W) | Molybdenum (Mo) | Chromium (Cr) | Vanadium (V) | Cobalt (Co) |
| :--- | :---: | :---: | :---: | :---: | :---: | :---: |
| **%** | 1.28 | 6.4 | 5.0 | 4.2 | 3.1 | - |
*Note: The high Tungsten and Molybdenum content provides hot hardness and strength, while the high Vanadium content ensures exceptional wear resistance through the formation of VC carbides.*
**Physical & Mechanical Properties (Typical, Hardened Condition)**
* **Density:** ~8.10 g/cm³
* **Thermal Conductivity:** ~25 W/m·K (at 20°C)
* **Coefficient of Thermal Expansion:** ~11.0 x 10⁻⁶/K (20-200°C)
* **Elastic Modulus:** ~215 GPa
* **Hardness (after heat treatment):** 60-64 HRC (Typically used at 60-62 HRC for optimal balance).
* **Compressive Strength:** ~ 3200 MPa (at 62 HRC).
**Heat Treatment**
* **Soft Annealed Hardness:** Approx. 280-320 HB.
* **Austenitizing / Hardening Temperature:** **1120 - 1180°C** (Requires precise control, typically in vacuum or salt bath).
* **Tempering Temperature:** **540 - 580°C.** Requires **double or triple tempering** (recommended: 3x 2 hours). The steel develops its peak secondary hardness in this range. A typical regimen is 560°C, three times.
* **Hardenability:** Excellent through-hardening due to its PM nature.
**Product Applications**
ASP 23 is ideal for highly demanding cold work applications where wear is the primary failure mechanism, but some shock resistance is also required.
* **Fine Blanking & Stamping:** Punches, dies, and ejectors for abrasive materials like high-strength steels, electrical laminations (silicon steel), and pre-coated metals.
* **Cold Forming & Extrusion:** Forming rolls, extrusion dies, and punches for advanced high-strength steels (AHSS) and stainless steels.
* **Thread Rolling & Knurling:** Dies for producing threads on hard or abrasive materials.
* **Powder Compaction:** Critical parts like punches, cores, and die inserts in powder metal and ceramic compaction tools.
* **Cutting Tools for Abrasive Materials:** Blades and knives for cutting composites, fiberglass, reinforced plastics, and hard papers.
* **Long-Run Progressive Dies:** For wear-critical stations.
**Available Forms**
* Decarb-free, soft annealed.
* Round bars and flat bars
* Precision ground flat stock
* Forged blocks and blanks
* Custom-finished tool components
**Comparison & Positioning**
* **vs. CARMO (AISI D2):** ASP 23 offers dramatically higher wear resistance and compressive strength, with better toughness at high hardness. It is the logical upgrade when D2 fails due to wear.
* **vs. VANADIS 10:** ASP 23 has lower vanadium content, making it slightly less wear-resistant but generally tougher and easier to grind. It is often chosen when the ultimate wear resistance of VANADIS 10 is not required, but a better toughness balance is needed.
**Conclusion**
Assab Steels ASP 23 represents a cornerstone of high-performance powder metallurgy tool steels. It fills the critical gap between conventional alloy steels and the ultra-high-wear PM grades, providing an optimal solution for the most challenging cold work applications. Its proven track record in extending tool life, improving productivity, and reducing downtime in severe conditions makes it a benchmark material for advanced tooling design.
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Assab Steels ASP 23 Cold Work Steel Specification
Dimensions
Size:
Diameter 20-1000 mm Length <7239 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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Assab Steels ASP 23 Cold Work Steel Properties
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Applications of Assab Steel Flanges ASP 23 Cold Work Steel Flange
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Chemical Identifiers Assab Steel Flanges ASP 23 Cold Work Steel Flange
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Packing of Assab Steel Flanges ASP 23 Cold Work Steel Flange
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3710 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition