1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Flange Product Information
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Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Flange Synonyms
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Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Product Information
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Here is a professional English introduction for Böhler-Uddeholm HOLDER Pre-hardened Holder Tool Steel, including the information you requested.
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### **Böhler-Uddeholm HOLDER Pre-hardened Tool Steel for Die-Holding Applications**
**Overview**
Böhler-Uddeholm HOLDER is a premium-grade, pre-hardened tool steel specifically engineered for plastic mold frames, die-casting die holder plates, and general machine construction applications. It is supplied in a pre-hardened and stress-relieved condition, eliminating the need for further heat treatment by the customer and minimizing the risk of distortion. HOLDER is renowned for its excellent through-hardening properties, high compressive strength, good machinability, and superior dimensional stability, making it a reliable and cost-effective choice for robust tooling support structures.
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#### **1. Key Characteristics & Advantages**
* **Pre-hardened & Stress-Relieved:** Supplied at a uniform hardness of approximately **300 HBW (32 HRC)**, ensuring high strength and stability directly from the mill.
* **Excellent Through-Hardening:** Guarantees consistent mechanical properties throughout the entire cross-section, even in large block sizes.
* **High Dimensional Stability:** Minimal risk of distortion during machining or in service due to the controlled manufacturing and stress-relieving process.
* **Good Machinability:** Offers favorable machining performance in its pre-hardened state, reducing production time and tool wear.
* **High Compressive Strength & Good Toughness:** Provides the necessary support to resist high clamping forces and cyclic loads in demanding die applications.
* **Good Polishability and Nitridability:** Suitable for surfaces requiring a fine finish or enhanced wear resistance through surface treatments.
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#### **2. Typical Chemical Composition (Weight %)**
| Element | Carbon (C) | Silicon (Si) | Manganese (Mn) | Chromium (Cr) | Molybdenum (Mo) | Vanadium (V) |
| :--- | :---: | :---: | :---: | :---: | :---: | :---: |
| **Content** | ~0.40 | ~0.30 | ~1.50 | ~1.90 | ~0.20 | ~0.10 |
*Note: This is a typical composition. Exact values may vary slightly; please refer to the official material data sheet for precise specifications.*
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#### **3. Physical & Mechanical Properties**
* **Hardness (Delivery Condition):** 280 - 320 HBW (approx. 30 - 34 HRC)
* **Tensile Strength:** ~1000 MPa
* **Yield Strength (0.2% offset):** ~800 MPa
* **Elongation at Break:** ~12%
* **Impact Strength (Charpy V):** ~35 J
* **Modulus of Elasticity:** ~210 GPa
* **Thermal Conductivity:** ~42 W/(m·K) at 20°C
* **Density:** ~7.8 g/cm³
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#### **4. Main Applications**
HOLDER is primarily used for components that require high strength, stability, and wear resistance without the need for through-hardening to very high hardness levels. Typical applications include:
* **Plastic Injection Molds:** Mold frames, backing plates, support plates, ejector housings.
* **Die-Casting Dies:** Holder plates, bolster plates, backing plates.
* **Stamping & Forming Tools:** Die shoes, punch holders, guide plates.
* **General Machine Construction:** Bases, frames, fixtures, and other highly stressed structural components.
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#### **5. Relevant International Standards & Comparable Grades**
Böhler-Uddeholm HOLDER corresponds to several common international standard grades. Below is a non-exhaustive comparison:
| Standard | Grade / Designation | Similarity |
| :--- | :--- | :--- |
| **ISO 4957** | ~ **40CrMnMo7** (1.2311) | Very close match in composition and application. |
| **DIN / Werkstoff Nr.** | **1.2311 / 40CrMnMo7** | Direct equivalent. |
| **ASTM A681** | **P20 Modified** | Similar application and hardness, though P20 is often supplied at a lower hardness (~280-300 HBW). HOLDER can be considered a higher-strength variant. |
| **JIS G4404** | **SCM440 Modified** | Similar chromium-molybdenum alloy construction steel. |
| **UNS** | **G41400 (Modified)** | General correlating grade. |
**Important:** While these grades are comparable, they are not always identical. The specific manufacturing process, cleanliness, and guaranteed properties of Böhler-Uddeholm HOLDER often provide superior performance and consistency.
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#### **6. Supply Form & Machining**
* **Available Forms:** Blocks, slabs, round bars, and custom-cut near-net shapes.
* **Machining:** Can be machined using standard techniques. It is recommended to use carbide or coated tools for optimal results. Stress-relieving after heavy machining or EDM is advisable for critical, high-precision applications.
* **Heat Treatment:** **Not required** for its primary applications. If surface hardening is desired, nitriding is the recommended process.
**Conclusion**
Böhler-Uddeholm HOLDER represents a robust and reliable solution for tooling support structures. Its ready-to-use pre-hardened condition, excellent through-hardening capability, and balanced combination of strength and toughness ensure long service life, reduced lead times, and greater process security in demanding production environments.
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Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Specification
Dimensions
Size:
Diameter 20-1000 mm Length <6871 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Properties
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Applications of Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Flange
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Chemical Identifiers Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Flange
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Packing of Bohler-Uddeholm HOLDER Pre-hardened Holder Tool Steel Flange
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3342 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition