PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50)

PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) Product Information -:- For detailed product information, please contact sales. -: PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) Synonyms -:- For detailed product information, please contact sales. -:

PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) Product Information -:- For detailed product information, please contact sales. -: # Product Datasheet: PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) ## 1. Product Overview **PSM Industries FX-232-T** is an advanced infiltrated powder metallurgy steel classified under MPIF Standard **FX-1008-50**. This unique material undergoes a specialized copper infiltration process after initial sintering, resulting in a composite structure that bridges the gap between conventional PM steels and wrought materials. The infiltration process fills interconnected pores with copper alloy, dramatically enhancing mechanical properties, thermal conductivity, and pressure tightness while maintaining the manufacturing advantages of powder metallurgy. ## 2. Key Characteristics & Advantages ### 2.1 Technical Superiority - **Enhanced Density**: Achieves near-theoretical density through copper infiltration - **Superior Strength-to-Weight Ratio**: Combines high strength with reduced mass - **Excellent Pressure Tightness**: Essentially pore-free structure prevents fluid leakage - **Improved Thermal Conductivity**: Copper network enhances heat dissipation - **Exceptional Wear Resistance**: Hard steel matrix with lubricious copper phase - **Good Machinability**: Copper phase acts as chip breaker during machining ### 2.2 Manufacturing Benefits - **Complex Geometries**: Maintains powder metallurgy's shape-making capabilities - **Reduced Secondary Operations**: Often eliminates need for impregnation - **Dimensional Stability**: Minimal distortion during infiltration process - **Cost-Effective Performance**: Achieves properties of more expensive materials ## 3. Chemical Composition ### 3.1 Base Steel Matrix Composition | Element | Content Range (wt.%) | Typical Value (wt.%) | Primary Function | |---------|---------------------|---------------------|------------------| | Iron (Fe) | Balance | ~85-88% | Structural matrix | | Carbon (C) | 0.6-1.0% | 0.8% | Hardness and strength | | Other Alloy | ≤2.0% | 1.5% | Process optimization | ### 3.2 Infiltrant Composition | Element | Content Range (wt.%) | Typical Value (wt.%) | Function | |---------|---------------------|---------------------|----------| | Copper (Cu) | 85-95% | 90% | Primary infiltrant | | Manganese (Mn) | 5-15% | 10% | Infiltration enhancement | | Trace Elements | ≤1.0% | 0.5% | Wetting improvement | ### 3.3 Final Composite Composition | Component | Percentage | Characteristics | |-----------|------------|----------------| | Steel Matrix | 80-85% | High strength, hardness | | Copper Alloy | 15-20% | Ductility, conductivity | | Residual Porosity | <1% | Essentially pore-free | ## 4. Physical & Mechanical Properties ### 4.1 MPIF Standard Properties (Minimum Values) | Property | MPIF FX-1008-50 Standard | Test Method | |----------|-------------------------|-------------| | Ultimate Tensile Strength | 500 MPa (72,500 psi) | MPIF Standard 10 | | Yield Strength (0.2% Offset) | 400 MPa (58,000 psi) | MPIF Standard 10 | | Transverse Rupture Strength | 1,000 MPa (145,000 psi) | MPIF Standard 41 | | Apparent Hardness | 70 HRB | MPIF Standard 43 | | Elongation (in 25mm) | 1.5% | MPIF Standard 10 | | Density | ≥7.4 g/cm³ | MPIF Standard 42 | ### 4.2 Enhanced Physical Properties | Property | Typical Value | Notes | |----------|---------------|-------| | Density | 7.4-7.6 g/cm³ | Near-full density | | Thermal Conductivity | 40-50 W/m·K | 2× conventional PM steel | | Coefficient of Thermal Expansion | 11-13 × 10⁻⁶/°C | 20-100°C range | | Electrical Conductivity | 25-35% IACS | Copper network dependent | | Magnetic Properties | Ferromagnetic | Steel matrix dominated | ### 4.3 Mechanical Performance Data | Property | Typical Range | Conditions | |----------|---------------|-----------| | Tensile Strength | 550-690 MPa | Room temperature | | Compressive Strength | 1,100-1,400 MPa | Yield point | | Impact Energy (Charpy) | 15-25 J | Unnotched specimen | | Fatigue Strength (R=-1) | 230-280 MPa | 10⁷ cycles | | Modulus of Elasticity | 150-170 GPa | Density dependent | ## 5. Manufacturing Process ### 5.1 Production Sequence ``` Process Stage Key Parameters ───────────────────────────────────────────────────── Powder Mixing Homogenized Fe-C base powder Compaction 400-700 MPa pressure Pre-sintering 800-900°C, reducing atmosphere Infiltrant Placement Cu-Mn alloy powder or slug Infiltration Sintering 1120-1150°C, protective atmosphere (Copper melts and infiltrates by capillary action) Cooling & Finishing Controlled cooling, optional machining ``` ### 5.2 Quality Control Parameters - **Infiltration Uniformity**: Visual and metallographic inspection - **Density Verification**: Weight-volume measurements - **Microstructural Analysis**: Copper distribution assessment - **Mechanical Testing**: Statistical sampling per MPIF standards ## 6. International Standards & Specifications ### 6.1 Primary Standards Compliance - **MPIF Standard 35**: FX-1008-50 - FX = Infiltrated iron-carbon steel - 1008 = Nominal 1.0% C composition (base) - 50 = Minimum tensile strength in ksi (50,000 psi) - **ISO 5755:2012**: Corresponding to FLN-5208 - **ASTM B783**: Type FX-1008 infiltrated material ### 6.2 Industry Specifications - **Automotive**: SAE J2649 compliant for infiltrated materials - **Fluid Power**: NFPA compliance for hydraulic components - **Aerospace**: AMS 7894 referenced for non-critical applications - **Medical**: ISO 13485 compatible for certain devices ### 6.3 Global Equivalents | Region/Standard | Designation | Compatibility | |-----------------|-------------|---------------| | Europe (ISO) | FLN-5208 | Direct equivalent | | Japan (JIS) | PMI-8C | Similar infiltrated grade | | Germany (DIN) | SINT-F40 | Functional equivalent | | International | ISO 5755 FLN-5208 | Officially recognized | ## 7. Product Applications ### 7.1 Automotive Systems - **Transmission Components**: Planetary carriers, gear hubs requiring high strength - **Engine Components**: Oil pump bodies, valve guides, timing sprockets - **Brake Systems**: ABS sensor rings, brake caliper components - **Steering Systems**: Power steering pump components ### 7.2 Fluid Power & Hydraulics - **Pump/Motor Components**: Gear pump bodies, valve plates, motor end plates - **Valve Bodies**: Directional and pressure control valve housings - **Manifold Blocks**: Hydraulic manifold applications - **Compressor Parts**: Air compressor cylinders, valve plates ### 7.3 Industrial Equipment - **Gear Systems**: High-load gears and pinions - **Tooling Components**: Jigs, fixtures, wear plates - **Material Handling**: Conveyor system components, bearing blocks - **Agricultural Equipment**: Implement gearboxes, hydraulic components ### 7.4 Specialized Applications - **Locking Systems**: High-security lock bodies and mechanisms - **Firearm Components**: Receivers, trigger housings - **Marine Hardware**: Pump components, valve bodies - **Commercial Appliances**: Compressor components, gear mechanisms ## 8. Design Guidelines ### 8.1 Recommended Applications - **High-Pressure Containment**: Suitable for hydraulic applications to 35 MPa - **Wear Components**: Excellent for lubricated sliding wear - **Thermal Management**: Good for heat dissipation applications - **Structural Components**: High-strength, complex-shaped parts ### 8.2 Design Limitations - **Corrosion Resistance**: Limited in corrosive environments without coating - **High-Temperature**: Maximum continuous service: 200°C - **Copper Incompatibility**: Not suitable for ammonia-containing environments - **Cost Sensitivity**: Higher material cost than conventional PM steels ### 8.3 Manufacturing Considerations - **Section Thickness**: Optimal range: 3-25 mm - **Infiltrant Placement**: Critical for uniform properties - **Post-Machining**: Good machinability with proper tools - **Joining Methods**: Weldable with precautions for copper content ## 9. Comparative Performance ### 9.1 Vs. Other PM Materials | Property | FX-232-T | FC-0208 | FN-0205 | |----------|----------|---------|---------| | Density | 7.4-7.6 g/cm³ | 6.8-7.0 g/cm³ | 6.6-6.8 g/cm³ | | Tensile Strength | 550-690 MPa | 415-550 MPa | 310-415 MPa | | Pressure Tightness | Excellent | Good (with impregnation) | Fair | | Thermal Conductivity | 40-50 W/m·K | 25-35 W/m·K | 20-30 W/m·K | | Cost Factor | 1.3-1.5× | 1.0× | 0.8-0.9× | ### 9.2 Vs. Alternative Technologies | Aspect | FX-232-T | Cast Iron | Aluminum Die Cast | Machined Steel | |--------|----------|-----------|-------------------|----------------| | Strength/Weight | Excellent | Poor | Good | Good | | Complexity | Excellent | Good | Excellent | Poor | | Material Cost | Moderate | Low | Low | High | | Tooling Cost | Moderate | High | High | Low | | Lead Time | Good | Poor | Good | Excellent | ## 10. Post-Processing & Finishing ### 10.1 Available Treatments - **Heat Treatment**: Through-hardening possible but limited by copper - **Surface Treatments**: Plating, painting, powder coating - **Machining**: Good machinability with carbide tools - **Joining**: Brazing, adhesive bonding, mechanical fastening ### 10.2 Special Processes - **Selective Infiltration**: For localized property enhancement - **Hybrid Structures**: Combined with other materials - **Surface Densification**: For enhanced surface properties ## 11. Technical Support ### 11.1 Engineering Services - **Application Analysis**: Material selection guidance - **Design Optimization**: DFM (Design for Manufacturing) support - **Prototype Development**: Rapid prototyping capabilities - **Testing Validation**: Material and component testing ### 11.2 Quality Assurance - **Full Traceability**: Material batch and process tracking - **Certification**: MPIF material certification available - **Documentation**: Complete technical data packages - **Continuous Monitoring**: Statistical process control --- **Technical Notice**: The properties specified are based on standard production conditions using MPIF test specimens. Actual component performance may vary based on specific geometry, manufacturing parameters, and application conditions. For critical applications, prototyping and testing are strongly recommended. **Safety Precautions**: - Follow standard metalworking safety procedures during machining - Use appropriate dust collection when dry machining - Observe standard industrial hygiene practices **Revision Control**: - Document: PSM-FX232T-DS-001 - Effective Date: [Current Date] - Supersedes: [Previous Version if applicable] **Contact Information**: PSM Industries Pacific Sintered Metals Technical Services Department [Address] [Phone] [Email] [Website] --- *This datasheet is proprietary information of PSM Industries. Reproduction or distribution without written permission is prohibited.* -:- For detailed product information, please contact sales. -: PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) Specification Dimensions Size： Diameter 20-1000 mm Length <5319 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) Properties -:- For detailed product information, please contact sales. -:

Applications of PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) -:- For detailed product information, please contact sales. -: Chemical Identifiers PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) -:- For detailed product information, please contact sales. -:

Packing of PSM Industries Pacific Sintered Metals FX-232-T Infiltrated High Carbon Steel Powdered Metal (MPIF FX-1008-50) -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and steel drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 1790 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition