Cast Stainless Steel Flange CH10, ACI

1,We Manufacturing processes are primarily classified into four types: 1:Forging, 2:Casting, 3:Cutting, 4:Rolling. 2,We can manufacture in accordance with these standards. Standards: GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards). Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others. The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160. The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500. Flange Classification 1. **According to Chemical Industry Standards:** Flanges are classified as follows: Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)). 2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows: Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation). 3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows: Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange. 4. **According to Connection Method/Type:** Flanges are classified as follows: Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc. 5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges. 6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges. A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts." -:- For detailed product information, please contact sales. -: Cast Stainless Steel Flange CH10, ACI Product Information -:- For detailed product information, please contact sales. -: Cast Stainless Steel Flange CH10, ACI Synonyms -:- For detailed product information, please contact sales. -:

Cast Stainless Steel CH10, ACI Product Information -:- For detailed product information, please contact sales. -: ### **Technical Datasheet: Cast Stainless Steel CH10 (ACI)** #### **1. Product Overview** Cast Stainless Steel CH10 under ACI (Alloy Casting Institute) specification is a high-performance heat-resistant austenitic stainless steel specifically engineered for severe high-temperature applications. This alloy belongs to the 25Cr-12Ni class of heat-resistant steels and demonstrates exceptional performance in oxidizing, reducing, and carburizing atmospheres at temperatures up to 1150°C (2100°F). CH10 is characterized by its excellent high-temperature strength, outstanding oxidation resistance, and superior thermal fatigue properties. **Key Advantages:** - **Exceptional High-Temperature Stability:** Maintains mechanical properties under prolonged exposure to extreme temperatures - **Superior Oxidation Resistance:** Excellent scaling resistance in both oxidizing and reducing atmospheres - **Outstanding Creep Strength:** Superior resistance to deformation under sustained load at high temperatures - **Excellent Thermal Fatigue Resistance:** Withstands severe thermal cycling conditions - **Good Structural Stability:** Resists embrittlement and microstructural degradation --- #### **2. International Standard** This product conforms to the following international standards: - **ACI Standard:** Alloy Casting Institute specification for CH10 - **ASTM A297/A297M:** Standard Specification for Steel Castings, Iron-Chromium, Iron-Chromium-Nickel, Heat-Resistant, for General Application - **UNS J93090:** Unified Numbering System designation - **ASME SA297:** ASME Boiler and Pressure Vessel Code equivalent - **ISO 11972:** Corrosion-resistant cast steels for general applications --- #### **3. Chemical Composition (Heat Analysis, %)** The chemical composition is precisely balanced to optimize high-temperature performance. | Element | Composition (%) | |---------|-----------------| | Carbon (C) | 0.06-0.14 | | Manganese (Mn) | 2.00 max | | Silicon (Si) | 0.75-1.50 | | Phosphorus (P), max | 0.04 | | Sulfur (S), max | 0.04 | | Chromium (Cr) | 22.0-26.0 | | Nickel (Ni) | 12.0-15.0 | | Iron (Fe) | Balance | *Note: The balanced chromium and nickel content ensures optimal high-temperature strength and oxidation resistance while maintaining austenitic structure stability.* --- #### **4. Mechanical Properties** Mechanical properties are guaranteed in the heat-treated condition. **Minimum Required Values (Solution Annealed Condition):** - **Tensile Strength:** 485 MPa (70 ksi) min - **Yield Strength (0.2% Offset):** 205 MPa (30 ksi) min - **Elongation in 2" (50 mm):** 25.0% min **Elevated Temperature Properties (Typical):** - **At 870°C (1600°F):** Tensile Strength: 85 MPa (12 ksi) - **At 980°C (1800°F):** Tensile Strength: 65 MPa (9.4 ksi) - **Creep Strength:** Excellent up to 1150°C (2100°F) - **Stress Rupture:** Maintains integrity under sustained loading --- #### **5. Physical Properties (Typical Values)** - **Density:** 7.90 g/cm³ (0.285 lb/in³) - **Modulus of Elasticity:** 195 GPa (28,300 ksi) at 21°C - **Poisson's Ratio:** 0.28 - **Thermal Conductivity:** 14.5 W/m·K (at 100°C) - **Specific Heat Capacity:** 500 J/kg·K (at 0-100°C) - **Coefficient of Thermal Expansion:** 16.0 × 10⁻⁶/°C (20-100°C) - **Electrical Resistivity:** 0.85 μΩ·m - **Magnetic Permeability:** Essentially non-magnetic --- #### **6. Heat Treatment** **Solution Annealing Treatment:** - **Temperature Range:** 1120-1170°C (2050-2140°F) - **Soak Time:** 1-2 hours per inch of thickness - **Cooling Method:** Rapid water quench or air cool - **Objective:** To achieve complete solutionizing and carbide dissolution **Stabilization Treatment (Optional):** - **Temperature:** 870-925°C (1600-1700°F) - **Purpose:** To stabilize microstructure for long-term high-temperature service --- #### **7. High-Temperature Performance** CH10 demonstrates exceptional performance in demanding high-temperature environments: - **Oxidation Resistance:** Excellent scaling resistance up to 1150°C (2100°F) - **Carburization Resistance:** Good performance in carburizing atmospheres - **Sulfidation Resistance:** Moderate resistance to sulfur-containing environments - **Thermal Fatigue:** Excellent resistance to thermal cycling and shock - **Creep Rupture:** Superior long-term performance under stress - **Microstructural Stability:** Resists sigma phase formation and embrittlement --- #### **8. Product Applications** CH10 cast stainless steel is extensively used in severe high-temperature applications: **Heat Treatment Industry:** - Radiant tubes and retorts - Furnace rolls and rollers - Heat treatment fixtures and baskets - Annealing covers and muffles **Petrochemical Industry:** - Reform furnace components - Pyrolysis furnace tubes - Catalytic reactor parts - High-temperature transfer lines **Power Generation:** - Boiler components - Heat exchanger parts - Burner nozzles - High-temperature ducting **Other Applications:** - Ceramic kiln furniture - Glass manufacturing equipment - Incinerator components - Aerospace heat treatment fixtures --- #### **9. Fabrication & Welding Characteristics** **Casting Characteristics:** - Good castability with proper foundry techniques - Pattern shrinkage: 25-30 mm/m - Requires adequate feeding system design - Suitable for complex high-temperature components **Machining:** - Moderate machinability in annealed condition - Work hardens during machining operations - Use carbide tools with positive rake geometry - Recommended cutting speeds: 15-25 m/min (50-80 SFM) **Welding:** - **Weldability:** Good with proper procedures - **Preheating:** 150-200°C (300-400°F) recommended - **Interpass Temperature:** 200-250°C (400-480°F) - **Filler Metals:** ENiCrFe-3 or equivalent nickel-base alloys - **Post-weld Heat Treatment:** Stress relief annealing recommended --- #### **10. Quality Assurance & Testing** - **Chemical Analysis:** Complete chemical composition verification - **Mechanical Testing:** Comprehensive mechanical property testing - **High-Temperature Testing:** - Creep and stress rupture testing - Oxidation resistance testing - Thermal fatigue evaluation - **Non-Destructive Testing:** - Radiographic examination - Liquid penetrant testing - Dimensional verification - **Metallurgical Analysis:** - Microstructure evaluation - Grain size determination - **Certification:** Full material traceability with comprehensive test reports --- **Disclaimer:** This technical datasheet provides general information for reference purposes only. CH10 stainless steel under ACI specification is specifically designed for severe high-temperature applications and requires careful consideration of service conditions, including temperature profiles, atmospheric composition, mechanical stresses, and thermal cycling patterns. Always consult relevant standards and work with qualified materials engineers for critical high-temperature applications. The material's performance is highly dependent on specific operating conditions, and proper design considerations for thermal expansion, creep behavior, and atmospheric compatibility are essential for successful long-term performance in demanding high-temperature service environments. -:- For detailed product information, please contact sales. -: Cast Stainless Steel CH10, ACI Specification Dimensions Size： Diameter 20-1000 mm Length <4197 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: Cast Stainless Steel CH10, ACI Properties -:- For detailed product information, please contact sales. -:

Applications of Cast Stainless Steel Flange CH10, ACI -:- For detailed product information, please contact sales. -: Chemical Identifiers Cast Stainless Steel Flange CH10, ACI -:- For detailed product information, please contact sales. -:

Packing of Cast Stainless Steel Flange CH10, ACI -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 668 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition