Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Flange

1,We Manufacturing processes are primarily classified into four types: 1:Forging, 2:Casting, 3:Cutting, 4:Rolling. 2,We can manufacture in accordance with these standards. Standards: GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards). Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others. The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160. The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500. Flange Classification 1. **According to Chemical Industry Standards:** Flanges are classified as follows: Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)). 2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows: Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation). 3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows: Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange. 4. **According to Connection Method/Type:** Flanges are classified as follows: Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc. 5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges. 6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges. A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts." -:- For detailed product information, please contact sales. -: Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Flange Product Information -:- For detailed product information, please contact sales. -: Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Flange Synonyms -:- For detailed product information, please contact sales. -:

Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Product Information -:- For detailed product information, please contact sales. -: # Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel ## Product Overview **Winco HCC** is a premium-grade, high-carbon, high-chromium cold work tool and die steel manufactured through advanced melt processing and thermal treatment technologies. As a specialized variant of the AISI D-type tool steel family, Winco HCC is engineered to deliver exceptional wear resistance, high compressive strength, and dimensional stability for demanding cold work applications. The steel's composition provides excellent through-hardening capability, making it suitable for tools requiring deep hardening with minimal distortion. This material is characterized by its outstanding combination of high hardness, excellent carbide distribution, and good machinability in the annealed condition. Winco HCC is specifically designed for applications where resistance to abrasive wear, pressure, and corrosion are critical performance factors, particularly in long-run production environments. ## Chemical Composition (Typical Weight %) | Element | Carbon (C) | Chromium (Cr) | Molybdenum (Mo) | Vanadium (V) | Manganese (Mn) | Silicon (Si) | |---------|------------|---------------|-----------------|--------------|----------------|--------------| | Content | 1.50-1.60 | 11.50-12.50 | 0.70-1.00 | 0.90-1.10 | 0.30-0.60 | 0.20-0.40 | ## Key Physical & Mechanical Properties **Typical Properties in Hardened & Tempered Condition:** - **Hardness Range:** 58-62 HRC (typical working hardness) - **Density:** 7.70 g/cm³ - **Thermal Conductivity:** 20.0 W/m·K at 20°C - **Coefficient of Thermal Expansion:** 10.5 × 10⁻⁶/K (20-100°C) - **Young's Modulus:** 210 GPa - **Transverse Rupture Strength:** 2,200-2,600 MPa - **Compressive Strength:** 2,600-3,000 MPa - **Wear Resistance:** Excellent (superior to conventional D2 steel) **Heat Treatment Characteristics:** - **Annealed Hardness:** 215-235 HB - **Austenitizing Temperature Range:** 980-1050°C (1796-1922°F) - **Quenching:** Air or oil quenching suitable - **Tempering Range:** 180-550°C (356-1022°F) with hardness peak around 500°C - **Dimensional Stability:** Excellent, with minimal distortion during heat treatment ## Heat Treatment Guidelines **Annealing:** Heat to 850-870°C (1562-1598°F), hold for 2-4 hours per inch of thickness, then slow cool to 600°C (1112°F) at 10-20°C/hour, followed by air cooling. **Stress Relieving:** 650-700°C (1202-1292°F) for 2 hours after rough machining. **Preheating:** Two-stage preheating recommended: 650°C (1202°F) and 850°C (1562°F). **Austenitizing:** 980-1050°C (1796-1922°F) depending on desired balance of hardness and toughness. Soak time: 20-30 minutes per inch of cross-section. **Quenching:** Air cooling is adequate for most sections up to 4 inches; oil quenching for larger sections or complex geometries. **Tempering:** Immediate tempering after quenching. Typical tempering at 180-250°C (356-482°F) for high hardness (60-62 HRC) or 500-550°C (932-1022°F) for maximum toughness (58-60 HRC). Double tempering strongly recommended. ## Primary Applications **Cold Work Tooling:** - Blanking and punching dies for medium to high production runs - Forming and drawing dies for automotive components - Thread rolling and cold heading dies - Powder compaction tooling - Shear blades and slitting knives **Specialized Applications:** - Plastic injection molds for abrasive materials (filled polymers, fiber-reinforced plastics) - Extrusion dies for non-ferrous metals - Wear plates and guide components - Cutting tools for non-metallic materials (carbon fiber, composites) - Rotary cutting knives for paper and packaging industries **Industrial Sectors:** - Automotive stamping and forming - Fastener manufacturing - Aerospace component production - Electronics connector manufacturing - General metal stamping and forming ## International Standards & Cross-References **Direct Specifications:** - **Wingate Alloys:** Winco HCC - **AISI/SAE:** D2 (enhanced version) - **UNS:** T30402 **International Equivalents:** - **European (EN):** 1.2379 / X153CrMoV12 - **German (DIN):** X155CrVMo12-1 - **Japanese (JIS):** SKD11 - **ISO:** 160CrMoV12 **Proprietary Equivalents:** - **Böhler:** K110 - **Uddeholm:** Sverker 21 - **Thyssen Krupp:** GS-379 - **Daido Steel:** DC11 ## Why Choose Wingate Alloys Winco HCC? Wingate Alloys Winco HCC represents an optimal balance between performance, manufacturability, and cost-effectiveness in the high-carbon, high-chromium tool steel category. The material offers several distinct advantages: **Performance Benefits:** - Superior wear resistance compared to standard D2 formulations - Excellent dimensional stability during heat treatment - Good through-hardening characteristics - Better toughness than conventional high-chrome steels - Enhanced resistance to chipping and cracking **Manufacturing Advantages:** - Consistent quality through controlled manufacturing processes - Good machinability in annealed condition - Predictable heat treatment response - Available in various forms and sizes - Technical support for heat treatment optimization **Economic Value:** - Extended tool life in abrasive applications - Reduced downtime for tool maintenance - Consistent performance across production runs - Cost-effective alternative to powder metallurgy grades for many applications ## Availability & Technical Support Winate Alloys supplies Winco HCC in a comprehensive range of product forms: - Round bars: 10mm to 400mm diameter - Flat bars: Various thicknesses and widths - Forged blocks: Custom dimensions available - Precision ground stock: For mold and die applications Complete technical documentation, including detailed heat treatment guides, machining parameters, and application recommendations, is available through Wingate Alloys' technical support team. Custom metallurgical analysis and application engineering services are offered for critical applications. *For specific application requirements, technical data sheets, or material selection assistance, please contact Wingate Alloys directly or consult with an authorized distributor.* -:- For detailed product information, please contact sales. -: Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Specification Dimensions Size： Diameter 20-1000 mm Length <5367 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Properties -:- For detailed product information, please contact sales. -:

Applications of Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Flange -:- For detailed product information, please contact sales. -: Chemical Identifiers Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Flange -:- For detailed product information, please contact sales. -:

Packing of Wingate Alloys Winco HCC High Carbon, High Chrome Tool and Die Steel Flange -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 1838 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition