1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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AISI 8740 Steel Flange, oil quenched 830°C (1525°F), 540°C (1000°F) temper Product Information
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AISI 8740 Steel Flange, oil quenched 830°C (1525°F), 540°C (1000°F) temper Synonyms
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AISI 8740 Steel, oil quenched 830°C (1525°F), 540°C (1000°F) temper Product Information
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**Product Overview: AISI 8740 Steel (Normalized at 870°C / 1600°F)**
This document provides a detailed technical introduction to **AISI 8740** alloy steel supplied in the **normalized** condition, processed at **870°C (1600°F)**. This specific heat treatment refines the microstructure to produce a balanced combination of strength, uniformity, and machinability, serving as the ideal starting material for components that will undergo final machining and heat treatment.
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### **1. International Standard Designations**
| System | Designation | Notes |
|---------------|--------------------------------|-----------------------------------------------------------------------|
| **AISI/SAE** | 8740 | Standard US designation for chromium-molybdenum-nickel alloy steel |
| **UNS** | G87400 | Unified Numbering System |
| **ASTM** | A29/A29M, A322 | Standard specifications for alloy steel bars, normalized condition |
| **AMS** | AMS 6320, AMS-S-6049 | Aerospace Material Specifications (aircraft quality) |
| **DIN** | 1.6546 (41CrMo4) | German standard - close equivalent |
| **EN** | 1.7225 (42CrMo4) | European standard - widely recognized equivalent |
| **JIS** | SCM440 | Japanese Industrial Standard |
| **GB** | 42CrMo | Chinese National Standard |
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### **2. Chemical Composition (Weight %)**
AISI 8740 is characterized by a balanced alloy system that provides excellent hardenability, strength, and toughness.
| Element | Content Range (%) | Primary Function |
|---------------|-------------------|----------------------------------------------------------------------------------|
| **Carbon (C)** | 0.38 - 0.43 | Provides base strength and hardenability potential |
| **Manganese (Mn)** | 0.75 - 1.00 | Enhances hardenability and strength |
| **Silicon (Si)** | 0.15 - 0.35 | Deoxidizer; increases strength and temper resistance |
| **Chromium (Cr)** | 0.40 - 0.60 | Improves hardenability, wear resistance, and corrosion resistance |
| **Nickel (Ni)** | 0.40 - 0.70 | **Key element:** Significantly enhances toughness and core hardenability |
| **Molybdenum (Mo)** | 0.20 - 0.30 | Promotes deep hardening; improves strength and high-temperature properties |
| **Phosphorus (P)** | ≤ 0.025 | Residual impurity - kept low for optimal toughness |
| **Sulfur (S)** | ≤ 0.025 | Residual impurity - affects machinability |
| **Iron (Fe)** | Balance | Base metal |
**Note:** The nickel content distinguishes 8740 from similar grades like 4140, providing superior toughness.
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### **3. Heat Treatment: Normalizing at 870°C (1600°F)**
- **Process Parameters:**
- **Austenitizing Temperature:** 870°C (1600°F)
- **Soak Time:** 1 hour per 25 mm (1 inch) of thickness
- **Cooling Method:** Still air cooling to room temperature
- **Metallurgical Purpose:**
- **Grain Refinement:** Eliminates coarse, non-uniform structures from prior hot working
- **Stress Relief:** Reduces internal stresses from manufacturing processes
- **Homogenization:** Creates uniform microstructure throughout the cross-section
- **Improved Machinability:** Provides optimal hardness range for efficient machining
- **Preparation for Hardening:** Ensures consistent response to subsequent heat treatment
- **Resulting Microstructure:** Fine-grained mixture of **ferrite and pearlite**
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### **4. Mechanical & Physical Properties (Normalized Condition)**
#### **Typical Mechanical Properties:**
| Property | Value Range | Comments |
|----------------------------|-------------------------------|------------------------------------------------|
| **Tensile Strength** | 655 - 795 MPa (95-115 ksi) | |
| **Yield Strength (0.2%)** | 415 - 550 MPa (60-80 ksi) | |
| **Elongation (in 50mm)** | ≥ 18% | |
| **Reduction of Area** | ≥ 50% | |
| **Hardness** | 200 - 250 HBW | Equivalent to ~93-103 HRB |
| **Impact Toughness** | Good | Improved over as-rolled condition |
#### **Physical Properties (at 20°C):**
| Property | Value |
|--------------------------------|----------------------------------|
| **Density** | 7.85 g/cm³ (0.284 lb/in³) |
| **Modulus of Elasticity** | 205 GPa (29,700 ksi) |
| **Poisson's Ratio** | 0.29 |
| **Thermal Conductivity** | 42.7 W/m·K |
| **Specific Heat Capacity** | 460 J/kg·K |
| **Coefficient of Thermal Expansion** | 12.3 × 10⁻⁶/K (20-100°C) |
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### **5. Key Characteristics & Advantages**
1. **Superior Machinability:** The normalized structure offers an ideal balance of hardness and ductility for efficient machining operations.
2. **Excellent Hardenability:** The Ni-Cr-Mo alloy system provides deep hardening characteristics, suitable for large cross-sections.
3. **Enhanced Toughness:** Nickel content delivers superior impact resistance compared to nickel-free alloys.
4. **Uniform Microstructure:** Ensures consistent mechanical properties and predictable performance.
5. **Thermal Stability:** Molybdenum content provides good resistance to tempering and creep.
6. **Versatile Processing:** Can be further heat treated to achieve a wide range of mechanical properties.
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### **6. Machining & Processing Guidelines**
- **Machinability Rating:** 60-65% (relative to 1% carbon steel = 100%)
- **Recommended Cutting Speeds:** 30-40 m/min for turning operations
- **Tool Material:** Carbide or high-speed steel with positive rake angles
- **Coolant:** Emulsified oils recommended for heavy cutting
- **Post-Machining:** Stress-relief annealing may be required for complex, high-tolerance parts
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### **7. Typical Applications**
Normalized AISI 8740 serves as premium stock for high-performance components across multiple industries:
#### **Aerospace & Defense:**
- Landing gear components
- Engine mounts and structural fittings
- Helicopter rotor shafts
- Missile and aircraft structural parts
#### **Automotive & Transportation:**
- Heavy-duty axle shafts
- Transmission gears and shafts
- Crankshafts and connecting rods
- Steering components
#### **Oil & Gas Industry:**
- Drill collar components
- Tool joints and subs
- Valve bodies and stems
- High-pressure fittings
#### **Industrial & Heavy Machinery:**
- Gear blanks for power transmission
- Hydraulic cylinder rods
- Machine tool components
- Mining equipment parts
#### **Other Applications:**
- High-strength fasteners and bolts
- Marine shafting
- Agricultural equipment components
- Die casting tooling bases
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### **8. Available Forms & Specifications**
| Form | Standard Sizes | Condition |
|----------------------|-----------------------------------|------------------------------|
| **Round Bars** | 10mm - 300mm diameter | Black, peeled, or turned |
| **Flat Bars** | Thickness: 10-150mm; Width: 50-300mm | As-rolled or machined |
| **Squares** | 10mm - 150mm | Black or machined |
| **Billets & Blooms** | Custom dimensions | For forging operations |
| **Forged Shapes** | Custom configurations | Rough or semi-finished |
**Quality Certifications:** Available with Mill Test Certificates (MTC) per EN 10204 3.1 or 3.2, including chemical analysis and mechanical property verification.
**Special Requirements:** Can be supplied with additional testing including:
- Ultrasonic testing per ASTM A388
- Magnetic particle inspection per ASTM E709
- Hardenability testing per ASTM A255
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### **9. Subsequent Heat Treatment Options**
Normalized AISI 8740 can be further processed to achieve various property profiles:
| Final Treatment | Typical Tempering Temperature | Resulting Hardness | Key Applications |
|-----------------------|-------------------------------|--------------------|--------------------------------|
| **Quench & Temper** | 205-425°C (400-800°F) | 40-55 HRC | High-strength gears, shafts |
| **Quench & Temper** | 425-650°C (800-1200°F) | 25-40 HRC | High-toughness components |
| **Case Hardening** | N/A | Case: 58-62 HRC | Wear-resistant surfaces |
| **Induction Hardening** | N/A | 50-58 HRC | Localized wear resistance |
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### **10. Important Considerations**
1. **Section Size Sensitivity:** Final properties after subsequent hardening are dependent on cross-sectional dimensions.
2. **Decarburization:** Surface decarburization may occur during normalizing; machining allowance should be considered.
3. **Weldability:** Fair - requires pre-heating (150-260°C/300-500°F) and post-weld heat treatment.
4. **Corrosion Resistance:** Limited; appropriate coatings or plating are recommended for corrosive environments.
5. **Dimensional Stability:** Normalizing provides good stability for precision machining operations.
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### **11. Ordering Information**
When ordering AISI 8740 normalized material, specify:
- Dimension and tolerances
- Quantity and length
- Certification requirements
- Special testing requirements
- Surface condition
- Packaging and marking requirements
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**Disclaimer:** This technical data is for informational purposes only. The properties listed are typical values and may vary based on specific manufacturing processes, section size, and heat treatment parameters. For critical applications, consult with material engineers and perform appropriate testing. Always refer to the relevant material standards and specifications for design and manufacturing purposes. Final material selection should be based on comprehensive testing and validation for the specific application requirements.
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AISI 8740 Steel, oil quenched 830°C (1525°F), 540°C (1000°F) temper Specification
Dimensions
Size:
Diameter 20-1000 mm Length <6382 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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AISI 8740 Steel, oil quenched 830°C (1525°F), 540°C (1000°F) temper Properties
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Applications of AISI 8740 Steel Flange, oil quenched 830°C (1525°F), 540°C (1000°F) temper
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Chemical Identifiers AISI 8740 Steel Flange, oil quenched 830°C (1525°F), 540°C (1000°F) temper
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Packing of AISI 8740 Steel Flange, oil quenched 830°C (1525°F), 540°C (1000°F) temper
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 2853 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition