JIS SK2M Water-Hardening Tool Steel Flange

1,We Manufacturing processes are primarily classified into four types: 1:Forging, 2:Casting, 3:Cutting, 4:Rolling. 2,We can manufacture in accordance with these standards. Standards: GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards). Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others. The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160. The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500. Flange Classification 1. **According to Chemical Industry Standards:** Flanges are classified as follows: Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)). 2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows: Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation). 3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows: Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange. 4. **According to Connection Method/Type:** Flanges are classified as follows: Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc. 5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges. 6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges. A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts." -:- For detailed product information, please contact sales. -: JIS SK2M Water-Hardening Tool Steel Flange Product Information -:- For detailed product information, please contact sales. -: JIS SK2M Water-Hardening Tool Steel Flange Synonyms -:- For detailed product information, please contact sales. -:

JIS SK2M Water-Hardening Tool Steel Product Information -:- For detailed product information, please contact sales. -: # **Product Introduction: JIS SK2M Free-Machining Water-Hardening Tool Steel** ## **Overview** **JIS SK2M** is a **free-machining, high-carbon, water-hardening tool steel** defined within the Japanese Industrial Standards (JIS) as a variant of the standard SK2 grade. The **"M" suffix designates a free-machining variant**, meaning it contains intentionally added sulfur (and sometimes selenium or lead) to dramatically improve machinability in the annealed state. While retaining the basic high-carbon composition and water-hardening characteristics of SK2, SK2M is specifically engineered for **high-volume production of complex tools** where machining time, tool life, and surface finish in the soft state are critical. This comes at the cost of reduced mechanical properties, particularly toughness and weldability, in the hardened state. ## **1. Chemical Composition (JIS G 4404 - Free-Cutting Tool Steels)** SK2M modifies the base SK2 chemistry with sulfur for machinability. | Element | Content (%) | Primary Function | |---------|------------|------------------| | **Carbon (C)** | **1.10 - 1.30** | Provides high hardness and wear resistance upon hardening. | | **Sulfur (S)** | **0.08 - 0.15 (Min)** | **Key differentiator.** Forms manganese sulfide (MnS) inclusions which act as chip breakers and lubricants during machining, drastically improving machinability. | | **Manganese (Mn)** | **0.60 - 1.00** | **Elevated.** Increased to safely combine with the high sulfur, forming MnS inclusions and preventing brittle iron sulfide (FeS) formation at grain boundaries. | | **Silicon (Si)** | ≤ 0.35 | Deoxidizer. | | **Phosphorus (P)** | ≤ 0.03 | Impurity. | | **Chromium (Cr)** | ≤ 0.30 | Residual. | | **Nickel (Ni)** | ≤ 0.25 | Residual. | | **Copper (Cu)** | ≤ 0.25 | Residual. | | **Iron (Fe)** | Balance | Base metal. | **Key Chemistry Note:** The **high sulfur content (≥0.08%)** is the defining feature of SK2M. The manganese is proportionally increased to ensure all sulfur is tied up as benign **globular MnS inclusions**. These inclusions: * **Promote chip breaking**, reducing long, stringy chips. * **Provide internal lubrication** at the tool-chip interface. * **Result in superior surface finish** and allow higher machining speeds/feeds. However, these same inclusions **reduce transverse ductility and impact toughness**, make the steel **non-weldable**, and can act as stress concentrators. ## **2. Physical & Mechanical Properties** *Properties after hardening and tempering are similar to SK2 but with anisotropy due to inclusions.* | Property | Typical Value / Condition | |----------|--------------------------| | **Annealed Hardness** | 192-223 HB (Excellent machinability). | | **Hardened & Tempered Hardness** | **60-64 HRC** (Achievable, but toughness is lower than SK2). | | **Machinability (Annealed)** | **Excellent.** Rated 80-100% of 1212 free-machining steel, vastly superior to standard SK2. | | **Impact Toughness** | **Low, and anisotropic.** Significantly lower in the transverse direction than longitudinal due to stringered MnS inclusions. Unsuitable for shock loads. | | **Wear Resistance** | **Good.** Similar to SK2 when hardened. | | **Hardenability** | **Very Shallow.** Identical to SK2. | | **Hot Hardness** | **Very Poor.** | | **Weldability** | **Very Poor.** High sulfur causes hot cracking; not recommended for welding. | | **Grindability** | Good. | ## **3. International Standards & Cross-References** | Standard | Designation | Notes | |----------|------------|-------| | **JIS** | **SK2M** (JIS G 4404) | Free-cutting tool steel standard. | | **AISI (USA)** | No direct equivalent. Closest is a **sulfurized version of W1** (e.g., W1-F). | "F" denotes resulfurized free-machining grade in AISI system. | | **ISO (International)** | No direct equivalent. | | | **DIN (Germany)** | No direct equivalent. | | | **Common Name** | **Free-Machining 1.2% Carbon Tool Steel, Sulfurized SK2** | | ## **4. Product Applications** SK2M is used for **high-volume production of tools with complex shapes** that are difficult or expensive to machine from standard SK2, and where the final tool will be used in **stable, non-impact applications**. **Primary Applications:** * **Complex Cutting Tools:** **Taps, dies, reamers, and form cutters** produced in large quantities where machining costs dominate. * **Intricate Forming Tools:** **Punches and dies** with complex profiles for stamping or molding. * **Precision Gauges and Fixtures** requiring extensive machining. * **Screws and Fasteners** requiring high hardness (for specialized applications). * **Parts requiring extensive drilling or threading** prior to hardening. **Applications to Avoid:** * **Any tool subject to impact, bending, or shock loading** (low toughness). * **Tools requiring welding or repair.** * **Tools for high-temperature service.** * **Applications where directional properties are critical** (anisotropy). ## **5. Heat Treatment Guidelines** Heat treatment is similar to SK2 but requires extra caution due to sulfur content. * **Annealing:** Supplied annealed. If necessary, anneal at 750-780°C, slow cool. * **Hardening:** * **Preheat thoroughly** to minimize thermal shock. * **Austenitize at 770-820°C.** The sulfur does not change the hardening temperature significantly. * **Quench in water or brine.** The risk of cracking is **even higher than with standard SK2** because the MnS inclusions can act as stress raisers. **Interrupted quenching is almost mandatory** for any non-simple shape. * **Tempering:** * **Temper immediately.** * Use similar tempering temperatures as SK2 (150-350°C). * **Double tempering** is highly recommended to relieve stress around inclusions. ## **6. Key Advantages & Critical Limitations** **Advantages:** * **Exceptional Machinability:** Drastically reduces production time and cost for complex tools. * **Good Surface Finish** in as-machined condition. * **Retains High Hardness** capability of SK2. * **Ideal for high-volume, intricate tool production.** **Critical Limitations:** * **Severely Reduced Toughness:** Particularly in transverse direction. **Not for impact tools.** * **High Quench Cracking Sensitivity:** More prone to cracking than SK2 due to inclusions. * **Non-Weldable.** * **Anisotropic Properties:** Mechanical properties vary with direction. * **All limitations of water-hardening steels remain:** shallow hardenability, distortion, poor hot hardness. **Modern Context & Alternatives:** SK2M represents a **niche solution for a specific manufacturing problem**. For most modern applications, alternative strategies are preferred: 1. **Use a more machinable, oil-hardening steel:** **AISI O2** or **O6** offer much better machinability than standard O1 with safer quenching. 2. **Use powder metallurgy (PM) high-speed steels:** For complex shapes, PM steels can be machined in the soft state and offer vastly superior final properties. 3. **Electrical Discharge Machining (EDM):** Allows complex shapes to be machined into fully hardened, tougher tool steels (like A2 or D2), bypassing the machinability issue entirely. **Conclusion:** JIS SK2M is a **specialized manufacturing-grade material**. Its use is justified **only when** all of the following are true: 1) The tool design is complex and expensive to machine, 2) The final tool will be used in a purely wear-based, non-impact application, 3) Traditional water-hardening is acceptable, and 4) Volume is high enough to realize the machining cost savings. For most tooling applications, the compromises in toughness and reliability are too great, making oil-hardening free-machining grades or modern machining processes a better choice. --- **Disclaimer:** **JIS SK2M is a brittle material with high quench cracking sensitivity.** It should not be specified for any safety-critical or impact-resistant component. The improved machinability comes with significant sacrifices in mechanical integrity. Heat treatment, especially quenching, must be performed with extreme care. Always validate the tool's performance in the actual application, considering its anisotropic nature. For new designs, explore oil-hardening free-cutting steels or alternative manufacturing methods first. -:- For detailed product information, please contact sales. -: JIS SK2M Water-Hardening Tool Steel Specification Dimensions Size： Diameter 20-1000 mm Length <6787 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: JIS SK2M Water-Hardening Tool Steel Properties -:- For detailed product information, please contact sales. -:

Applications of JIS SK2M Water-Hardening Tool Steel Flange -:- For detailed product information, please contact sales. -: Chemical Identifiers JIS SK2M Water-Hardening Tool Steel Flange -:- For detailed product information, please contact sales. -:

Packing of JIS SK2M Water-Hardening Tool Steel Flange -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3258 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition