1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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Sandvik 6C27 Strip Steel Flange Product Information
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Sandvik 6C27 Strip Steel Flange Synonyms
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Sandvik 6C27 Strip Steel Product Information
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**Product Datasheet: Sandvik 6C27 Strip Steel**
**1. Product Overview**
Sandvik 6C27 is a versatile, low-alloy carbon strip steel developed for high-volume, precision cold-forming applications. It is engineered to deliver an optimal combination of consistent hardness, good ductility, and excellent dimensional accuracy. This material is the preferred choice for manufacturers requiring reliable performance in complex stamped, bent, or formed components, particularly in safety-critical industries like automotive.
**2. Key Features & Benefits**
* **Excellent Cold Formability:** Offers superior ductility in its supplied condition, allowing for complex and deep-drawing operations without cracking.
* **Consistent & Uniform Hardness:** Guarantees predictable springback and forming behavior, leading to higher production yields and consistent part quality.
* **Good Hardenability:** Responds effectively to heat treatment (carburizing or through-hardening), enabling the creation of a hard, wear-resistant surface with a tough core.
* **High Purity & Cleanliness:** Controlled levels of impurities (S, P) and a fine, uniform microstructure ensure reliable performance and enhance fatigue life in final components.
* **Precision Dimensional Tolerances:** Supplied with tight control on thickness, width, and flatness, suitable for automated, high-speed stamping lines.
**3. Chemical Composition (Typical Analysis)**
Sandvik 6C27 is a low-alloy carbon-manganese steel. The typical chemical composition is as follows:
| Element | Carbon (C) | Silicon (Si) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Chromium (Cr) |
| :--- | :--- | :--- | :--- | :--- | :--- | :--- |
| **Content (%)** | 0.24 - 0.30 | ≤ 0.35 | 0.60 - 0.90 | ≤ 0.025 | ≤ 0.020 | 0.15 - 0.30 |
*Note: This is a representative analysis based on the standard grade designation. Specific heats may be micro-alloyed for enhanced properties.*
**4. Physical & Mechanical Properties**
* **Standard Delivery Condition:** Typically supplied in a **cold-rolled and annealed (soft)** condition, optimized for cold forming.
* **Hardness:** 140 - 180 HBW (Brinell).
* **Tensile Strength (Rm):** 450 - 550 MPa.
* **Yield Strength (Rp0.2):** ≥ 350 MPa.
* **Elongation (A80):** ≥ 20% (typical).
* **After Heat Treatment (Example - Carburized & Hardened):**
* **Surface Hardness:** 58 - 63 HRC.
* **Core Hardness:** 30 - 45 HRC (dependent on part size and process).
* **Core Tensile Strength:** 1000 - 1300 MPa.
**5. Standard Specifications & Dimensional Tolerances**
Sandvik 6C27 is manufactured to meet or exceed relevant international cold-rolled strip standards.
* **Common International Standards:**
* **DIN EN 10132:** Cold rolled narrow steel strip for heat treatment.
* **SAE J403:** Chemical composition similar to modified **SAE 1026/1027**.
* **ASTM A109:** Standard Specification for Steel, Strip, Carbon, Cold-Rolled.
* **Equivalent Grades:** Similar to **1.1151 (C28E2)** according to DIN EN 10084.
* **Common Available Forms:** Precision cold-rolled strip in coils or straight lengths.
* **Typical Dimensions:**
* **Thickness:** 0.5 mm to 5.0 mm.
* **Width:** Up to 650 mm (depends on mill capability).
* **Tolerances:** Supplied to precise tolerances as defined in **DIN EN 10131** for thickness, width, flatness, and edge condition. Special tolerance classes (e.g., PT, ST) are available upon request.
**6. Primary Applications**
Sandvik 6C27 is widely used in applications requiring a combination of formability and subsequent heat treatability:
* **Automotive Safety Components:** Seat belt tongues, locking plates, anchor brackets, and other hardened security parts.
* **Precision Mechanical Parts:** Complex stamped and hardened components for locks, latches, and industrial machinery.
* **Fasteners & Clips:** High-strength bolts, springs, and retaining clips after heat treatment.
* **Consumer Goods:** Parts requiring a durable, wear-resistant surface, such as tools and hardware components.
**7. Processing & Heat Treatment Guidelines**
1. **Forming:** All stamping, bending, and deep-drawing operations should be completed in the supplied soft-annealed condition.
2. **Heat Treatment:** Parts are typically **carburized** (case-hardened) or **through-hardened** by quenching and tempering to achieve the final mechanical properties. The specific cycle (temperature, time, atmosphere) must be optimized for the part geometry.
3. **Machining:** Can be machined in the soft state; machining after hardening requires grinding or hard turning operations.
4. **Surface Finish:** Suitable for various surface treatments post-hardening, including phosphate coating, plating, or painting.
**8. Disclaimer**
This information is provided for technical reference only. Properties are typical and may vary. Users must conduct their own trials to confirm suitability for specific applications. For the most current and detailed technical specifications, processing recommendations, or availability, please consult the official **Sandvik Materials Technology** documentation or contact their technical sales department.
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Sandvik 6C27 Strip Steel Specification
Dimensions
Size:
Diameter 20-1000 mm Length <7450 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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Sandvik 6C27 Strip Steel Properties
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Applications of Sandvik 6C27 Strip Steel Flange
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Chemical Identifiers Sandvik 6C27 Strip Steel Flange
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Packing of Sandvik 6C27 Strip Steel Flange
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3921 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition