AISI 1118 Steel Flange,

1,We Manufacturing processes are primarily classified into four types: 1:Forging, 2:Casting, 3:Cutting, 4:Rolling. 2,We can manufacture in accordance with these standards. Standards: GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards). Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others. The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160. The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500. Flange Classification 1. **According to Chemical Industry Standards:** Flanges are classified as follows: Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)). 2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows: Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation). 3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows: Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange. 4. **According to Connection Method/Type:** Flanges are classified as follows: Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc. 5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges. 6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges. A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts." -:- For detailed product information, please contact sales. -: AISI 1118 Steel Flange, annealed at 790°C (1450°F) Product Information -:- For detailed product information, please contact sales. -: AISI 1118 Steel Flange, annealed at 790°C (1450°F) Synonyms -:- For detailed product information, please contact sales. -:

AISI 1118 Steel, annealed at 790°C (1450°F) Product Information -:- For detailed product information, please contact sales. -: ## **Product Data Sheet: AISI 1118 Steel, Annealed at 790°C (1450°F)** --- ### **1. Product Overview** **AISI 1118, Annealed at 790°C (1450°F)**, is a specific thermally softened condition of this low-carbon, direct-hardening steel. Annealing involves heating the steel to a temperature above its recrystallization point but typically below the lower critical temperature (A1), holding for a sufficient duration, and then cooling slowly (often in the furnace). This 790°C (1450°F) treatment is a **subcritical or process annealing**, designed primarily to **relieve internal stresses, restore ductility, and soften the material** without causing a full phase transformation to austenite. The result is a highly machinable and formable state with a spheroidized or highly softened ferrite-carbide structure. This processing route is specified to maximize **cold workability and machinability** for complex forming operations or heavy machining prior to a final hardening process. It is the softest and most ductile condition in which AISI 1118 is commonly supplied, trading off strength for maximum workability. **Key Advantages of Annealed AISI 1118:** * **Maximum Softness & Ductility:** Achieves the lowest possible hardness and highest elongation, making it ideal for severe cold forming, bending, and drawing operations without risk of cracking. * **Optimized Machinability:** The softened, spheroidized structure allows for easier chip formation, reduced cutting forces, extended tool life, and the ability to achieve good surface finishes, especially in complex machining operations. * **Complete Stress Relief:** Effectively eliminates nearly all internal stresses from prior cold working, hot rolling, or machining, providing a dimensionally stable and predictable material for subsequent precision manufacturing steps. * **Uniform Microstructure:** Produces a homogeneous distribution of fine carbides in a ferrite matrix, ensuring consistent mechanical behavior throughout the workpiece. --- ### **2. Chemical Composition (Standard % by Weight)** The composition remains the standard AISI 1118 specification, with its characteristic higher manganese content. | Element | Content (%) | Function & Implication in Annealing | | :--- | :--- | :--- | | **Carbon (C)** | 0.14 - 0.20 | Forms fine cementite (Fe3C) carbides that spheroidize during the anneal, contributing to softness. | | **Manganese (Mn)** | 1.30 - 1.60 | In solid solution, it provides solid solution strengthening. During this subcritical anneal, it slows carbide coalescence, aiding in forming a fine, uniform spheroidized structure. | | **Phosphorus (P)** | ≤ 0.040 | Residual, kept low to prevent cold shortness (embrittlement). | | **Sulfur (S)** | ≤ 0.050 | **Kept Low.** Ensures good ductility and toughness in the annealed state, and is crucial for weldability. | | **Iron (Fe)** | Balance | Base metal. | --- ### **3. Typical Physical & Mechanical Properties (Annealed at 790°C / 1450°F)** *Properties reflect the maximally softened state. Cooling rate (furnace cool vs. controlled cool) significantly influences final hardness.* | Property | Typical Value (Metric) | Typical Value (Imperial) | Notes | | :--- | :--- | :--- | :--- | | **Tensile Strength** | 380 - 450 MPa | 55,000 - 65,000 psi | Minimum strength condition. | | **Yield Strength (0.2% Offset)** | 275 - 345 MPa | 40,000 - 50,000 psi | Very low yield point, easy to deform. | | **Elongation (in 50 mm)** | 30% - 40% | 30% - 40% | Maximum ductility. | | **Reduction of Area** | 60% - 75% | 60% - 75% | Excellent formability indicator. | | **Hardness** | 121 - 149 HB | 121 - 149 HB | Softest standard condition for this grade. | | **Microstructure** | **Ferrite matrix with fine, spheroidized carbides.** | | Ideal for cold work and machining. | | **Machinability** | **Very Good** (for a non-free-machining steel) | | Softer structure allows for easier cutting; chips may be stringy. | --- ### **4. International Standards & Specifications** Annealing is a standard thermal processing condition applied to material conforming to base specifications. | Standard System | Grade Designation | Applicable Base Specification | Heat Treatment Note | | :--- | :--- | :--- | :--- | | **ASTM / AISI (USA)** | AISI 1118 | ASTM A29 / ASTM A108 | Can be supplied annealed per ASTM A29 or as a special requirement (often "Softened" or "Annealed"). | | **SAE (USA)** | SAE 1118 | SAE J403 | - | | **UNS (USA)** | G11180 | - | - | | **DIN (Germany)** | 1.0725 | DIN 17222 / EN 10263-3 | Can be supplied to "**+A**" condition (Annealed) or "**+SR**" (Softened). | | **EN (Europe)** | 1.0725 | EN 10263-3 | - | | **Common Callout** | **Annealed 790°C (1450°F), Furnace Cool** | | Specified for maximum formability. | --- ### **5. Primary Applications** This annealed condition is selected for components that require extensive cold deformation or heavy machining before a final heat treatment. * **Cold Heading & Extrusion:** Primary feedstock for manufacturing bolts, nuts, rivets, and complex cold-formed parts where maximum ductility is required to prevent cracking during high-strain forming. * **Cold Drawing & Wire:** Used as a starting material for producing cold-drawn wire, rods, and special profiles where the annealed state allows for significant reduction in cross-sectional area. * **Complex Machined Parts:** Components with intricate geometries or deep cavities that require removal of large amounts of material; the annealed state reduces power consumption and tool wear during machining. * **Pre-Forms for Heat Treatment:** Blanks that are first machined or formed in this soft condition and then subsequently quenched & tempered or case hardened to achieve final properties. * **General Fabrication Parts:** Brackets, spacers, and non-critical components that may be bent or formed and where the annealed softness is sufficient for the application. --- ### **6. Processing & Fabrication Notes** * **Subsequent Heat Treatment:** **Essential for most functional applications.** This annealed state is a precursor. Parts are typically **quenched & tempered** or **case hardened** after forming/machining to develop required strength and wear resistance. The uniform, soft structure allows for predictable transformation during hardening. * **Machinability:** **Very Good for its class.** Produces a smooth finish but tends to form long, continuous chips. Use sharp tools with polished rake faces and effective chip breakers. Cutting speeds can be higher than for normalized or as-rolled states. * **Cold Working:** **Excellent.** This is the primary reason for this treatment. It can withstand severe bending, stamping, drawing, and rolling operations with minimal risk of fracture. * **Weldability:** **Good.** The low carbon and sulfur content make it readily weldable using common methods. However, welding will locally destroy the annealed microstructure, creating a hard heat-affected zone (HAZ) that may require post-weld heat treatment if forming is needed afterward. * **Strain Hardening:** Significant cold work will rapidly increase its strength and hardness (work hardening), reducing further ductility. Intermediate annealing may be required for multi-stage forming operations. --- **Disclaimer:** The information provided is for general reference. The exact annealing cycle (temperature, time, cooling rate) can be tailored to achieve specific hardness ranges. For critical forming operations, consultation with the material supplier and heat treater is recommended. Always review full material certifications and Safety Data Sheets (SDS) prior to use. -:- For detailed product information, please contact sales. -: AISI 1118 Steel, annealed at 790°C (1450°F) Specification Dimensions Size： Diameter 20-1000 mm Length <4942 mm Size:We can customized as required Standard： Per your request or drawing We can customized as required Properties（Theoretical） Chemical Composition -:- For detailed product information, please contact sales. -: AISI 1118 Steel, annealed at 790°C (1450°F) Properties -:- For detailed product information, please contact sales. -:

Applications of AISI 1118 Steel Flange, annealed at 790°C (1450°F) -:- For detailed product information, please contact sales. -: Chemical Identifiers AISI 1118 Steel Flange, annealed at 790°C (1450°F) -:- For detailed product information, please contact sales. -:

Packing of AISI 1118 Steel Flange, annealed at 790°C (1450°F) -:- For detailed product information, please contact sales. -: Standard Packing: -:- For detailed product information, please contact sales. -: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 1413 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition