1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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Cast Stainless Steel Flange CA15, ASTM A487 Product Information
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Cast Stainless Steel Flange CA15, ASTM A487 Synonyms
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Cast Stainless Steel CA15, ASTM A487 Product Information
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### **Product Datasheet: Cast Stainless Steel CA15, ASTM A487**
#### **1. Product Overview**
Cast Stainless Steel CA15 is a martensitic stainless steel conforming to ASTM A487 specification, designed for applications requiring good corrosion resistance combined with moderate strength and oxidation resistance. This chromium steel is particularly suitable for pressure-containing parts and general corrosion service where austenitic stainless steels are not required. The material offers an excellent balance of mechanical properties, corrosion resistance, and cost-effectiveness.
**Key Advantages:**
- **Good Corrosion Resistance:** Superior to carbon steels in corrosive environments
- **Moderate High-Temperature Strength:** Suitable for elevated temperature service
- **Excellent Wear Resistance:** Good resistance to abrasion and erosion
- **Cost-Effective:** More economical than higher alloy stainless steels
- **Heat Treatable:** Properties can be optimized through heat treatment
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#### **2. International Standard**
This product conforms to the latest edition of:
- **ASTM A487/A487M:** Standard Specification for Steel Castings Suitable for Pressure Service
Additional applicable standards:
- **UNS J91150:** Unified Numbering System designation
- **ASME SA487:** ASME Boiler and Pressure Vessel Code equivalent
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#### **3. Chemical Composition (Heat Analysis, %)**
The chemical composition is carefully balanced to achieve the desired martensitic structure and corrosion resistance.
| Element | Composition (%) |
|---------|-----------------|
| Carbon (C) | 0.15 max |
| Manganese (Mn) | 1.00 max |
| Silicon (Si) | 1.50 max |
| Phosphorus (P), max | 0.04 |
| Sulfur (S), max | 0.04 |
| Chromium (Cr) | 11.5-14.0 |
| Nickel (Ni) | 1.00 max |
| Molybdenum (Mo) | 0.50 max |
*Note: The composition may be adjusted within specified limits to optimize specific properties for particular applications.*
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#### **4. Mechanical Properties**
Mechanical properties are typically determined in the heat-treated condition (annealed or tempered).
**As-Cast Condition (Typical):**
- **Tensile Strength:** 620 MPa (90 ksi) min
- **Yield Strength (0.2% Offset):** 450 MPa (65 ksi) min
- **Elongation:** 18% min in 2" (50 mm)
- **Reduction of Area:** 35% min
- **Hardness:** 241 HBW max
**Heat-Treated Condition (Typical):**
- **Tensile Strength:** 690-895 MPa (100-130 ksi)
- **Yield Strength (0.2% Offset):** 485 MPa (70 ksi) min
- **Elongation:** 15% min in 2" (50 mm)
- **Hardness:** 121-212 HBW (annealed)
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#### **5. Physical Properties (Typical Values)**
- **Density:** 7.70 g/cm³ (0.278 lb/in³)
- **Modulus of Elasticity:** 200 GPa (29,000 ksi)
- **Poisson's Ratio:** 0.27-0.30
- **Thermal Conductivity:** 24.9 W/m·K (at 100°C)
- **Specific Heat Capacity:** 460 J/kg·K (at 0-100°C)
- **Coefficient of Thermal Expansion:** 10.3 × 10⁻⁶/°C (20-100°C)
- **Magnetic Permeability:** Magnetic in all conditions
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#### **6. Heat Treatment**
**Annealing:**
- Full anneal: Heat to 845-900°C (1550-1650°F)
- Slow furnace cool at 28°C/h (50°F/h) to 600°C (1100°F)
- Air cool to room temperature
**Hardening:**
- Austenitize at 980-1010°C (1800-1850°F)
- Air cool or oil quench depending on section size
- Temper immediately after hardening
**Tempering:**
- Temperature range: 595-760°C (1100-1400°F)
- Time: 1 hour per inch of thickness minimum
- Air cool after tempering
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#### **7. Corrosion Resistance**
- **Atmospheric:** Good resistance to rural and urban atmospheres
- **Fresh Water:** Excellent resistance to fresh water and steam
- **Chemical:** Moderate resistance to mild chemicals, organic compounds, and food products
- **Oxidation Resistance:** Good resistance to scaling up to 705°C (1300°F)
- **Pitting Resistance:** Limited resistance to chloride-containing environments
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#### **8. Product Applications**
CA15 cast stainless steel is widely used in various industrial applications requiring corrosion resistance and mechanical strength.
**Primary Applications Include:**
- **Valve Bodies & Components:** Gate valves, globe valves, and check valves
- **Pump Casings & Impellers:** Centrifugal pumps, slurry pumps, and water pumps
- **Chemical Processing Equipment:** Mixers, reactors, and processing vessels
- **Oil & Gas Equipment:** Wellhead components, Christmas tree parts
- **Power Generation:** Turbine components, steam fittings
- **Marine Components:** Propeller hubs, rudder fittings, deck hardware
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#### **9. Fabrication & Welding Characteristics**
**Machining:**
- Best machined in annealed condition
- Use positive rake tools with rigid setups
- Recommended speeds: 25-35 m/min (80-115 SFM)
- Adequate coolant required
**Welding:**
- **Weldability:** Fair to good (requires precautions)
- Preheating: 200-300°C (400-600°F)
- Post-weld heat treatment: 595-620°C (1100-1150°F)
- Use matching or austenitic stainless steel filler metals
- Low hydrogen processes recommended
**Casting Characteristics:**
- Good fluidity and castability
- Moderate shrinkage allowance required
- Suitable for sand casting and investment casting processes
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#### **10. Quality Assurance & Testing**
- **Chemical Analysis:** Ladle and product analysis per ASTM A751
- **Mechanical Testing:** Tensile testing per ASTM A370
- **Quality Requirements:** Per ASTM A487 for pressure service
- **Non-Destructive Testing:** Radiographic, magnetic particle, or liquid penetrant examination available
- **Heat Treatment:** Certified heat treatment cycles with complete documentation
- **Certification:** Mill test certificate with full traceability
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**Disclaimer:** This technical datasheet provides general information for reference purposes only. The properties and performance characteristics may vary based on specific heat treatment, casting processes, and service conditions. CA15 is not recommended for severe corrosive applications or environments containing chlorides. Always consult the complete ASTM standards and qualified materials engineers for critical applications, particularly for pressure-containing components. Proper heat treatment is essential to achieve the desired combination of corrosion resistance and mechanical properties.
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Cast Stainless Steel CA15, ASTM A487 Specification
Dimensions
Size:
Diameter 20-1000 mm Length <4163 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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Cast Stainless Steel CA15, ASTM A487 Properties
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Applications of Cast Stainless Steel Flange CA15, ASTM A487
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Chemical Identifiers Cast Stainless Steel Flange CA15, ASTM A487
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Packing of Cast Stainless Steel Flange CA15, ASTM A487
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 634 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition