1,We Manufacturing processes are primarily classified into four types:
1:Forging,
2:Casting,
3:Cutting,
4:Rolling.
2,We can manufacture in accordance with these standards.
Standards:
GB Series (Chinese Standards), JB Series (Machinery Standards), HG Series (Chemical Industry Standards), ASME B16.5 (American Standards), BS4504 (British Standards), DIN (German Standards), and JIS (Japanese Standards).
Internationally, there are two primary systems of pipe flange standards: the European system, represented by the German DIN standards (including those of the former Soviet Union), and the American system, represented by the US ANSI pipe flange standards. Other common standards include: the Chinese Ministry of Machinery Industry standards (JB series), the Ministry of Chemical Industry standards (HG series), the Chinese National Standard *GB/T 9112–9124-2010 Steel Pipe Flanges*, as well as US standards (ASME B16.5), British standards (BS4504), German standards (DIN), Japanese standards (JIS), and marine standards (CBM), among others.
The nominal pressure ratings for the PN series are designated by "PN" and comprise the following nine levels: PN2.5, PN6, PN10, PN16, PN25, PN40, PN63, PN100, and PN160.
The nominal pressure ratings for the Class series are designated by "Class" and comprise the following six levels: Class150, Class300, Class600, Class900, Class1500, and Class2500.
Flange Classification
1. **According to Chemical Industry Standards:** Flanges are classified as follows:
Plate Flat Welding Flange (PL), Necked Flat Welding Flange (SO), Necked Butt Welding Flange (WN), Integral Flange (IF), Socket Welding Flange (SW), Threaded Flange (Th), Butt Welding Ring Loose Flange (PJ/SE), Blind Flange (BL), Flat Welding Ring Loose Flange (PJ/PJ), and Lined Blind Flange (BL(s)).
2. **According to Petrochemical (SH) Industry Standards:** Flanges are classified as follows:
Threaded Flange (PL), Butt Welding Flange (WN), Flat Welding Flange (SO), Socket Welding Flange (SW), Loose Flange (LJ), and Blind Flange (no specific designation).
3. **According to Machinery (JB) Industry Standards:** Flanges are classified as follows:
Integral Flange, Butt Welding Flange, Plate Flat Welding Flange, Butt Welding Ring Plate Loose Flange, Flat Welding Ring Plate Loose Flange, Lap Joint Ring Plate Loose Flange, and Blind Flange.
4. **According to Connection Method/Type:** Flanges are classified as follows:
Plate Flat Welding Flange, Necked Flat Welding Flange, Necked Butt Welding Flange, Socket Welding Flange, Threaded Flange, Blind Flange, Necked Butt Welding Ring Loose Flange, Flat Welding Ring Loose Flange, Ring-Type Joint (RTJ) Flange and Blind Flange, Large-Diameter Plate Flange, Large-Diameter High-Neck Flange, Figure-8 Blind Plate, Butt Welding Ring Loose Flange, etc.
5. **According to the Component Being Connected:** Flanges can be classified into Vessel Flanges and Pipe Flanges.
6. **According to Structural Type:** Flanges include Integral Flanges, Threaded Flanges, Flat Welding Flanges, Butt Welding Flanges, Lap Joint (Loose/Swivel) Flanges, and Blind Flanges.
A flange—also referred to as a flange plate or rim—is a component used to connect shafts to one another, or, more commonly, to join the ends of pipes. Flanges are also utilized at the inlet and outlet ports of equipment to facilitate connections between two devices—for instance, the flange on a speed reducer. A "flange connection" or "flanged joint" refers to a detachable joint assembly comprising three interconnected elements—a flange, a gasket, and bolts—that together form a sealed structural unit. In the context of piping systems, a "pipe flange" specifically denotes a flange used for plumbing within the installation; when applied to equipment, it refers to the inlet or outlet flange of that specific device. Flanges feature a series of holes through which bolts are inserted to securely fasten the two flanges together, while a gasket placed between the flanges ensures a leak-proof seal. Flanges are broadly categorized into three types: threaded (screw-in) flanges, welded flanges, and clamp-type flanges. Flanges are invariably used in pairs; threaded flanges are suitable for low-pressure piping applications, whereas welded flanges are required for systems operating at pressures exceeding 4 kilograms per square centimeter. A sealing gasket is inserted between the two flange plates, which are then firmly secured using bolts. The thickness of a flange—as well as the specifications of the bolts used to fasten it—vary depending on the specific pressure rating required for the application. When connecting equipment such as water pumps or valves to piping systems, the corresponding connection points on these devices are often manufactured in the shape of a matching flange; this method of attachment is also referred to as a "flange connection." Generally, any connecting component that utilizes bolts to join and seal the perimeters of two flat surfaces—such as the joints in ventilation ducts—is termed a "flange"; such components may collectively be classified as "flange-type parts." However, since such a connection often constitutes merely a *portion* of a larger device—for instance, the interface between a flange and a water pump—it would be inappropriate to classify the entire water pump itself as a "flange-type part." Conversely, smaller components—such as valves—that feature such flanged interfaces may indeed be appropriately categorized as "flange-type parts."
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ASTM A514 Steel Flange, grade D, plate thickness ≤ 19 mm Product Information
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ASTM A514 Steel Flange, grade D, plate thickness ≤ 19 mm Synonyms
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ASTM A514 Steel, grade D, plate thickness ≤ 19 mm Product Information
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### **Technical Data Sheet: ASTM A514 Steel, Grade D (Plate Thickness ≤ 19 mm)**
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#### **1. Product Overview**
ASTM A514 Grade D is a **high-strength quenched and tempered alloy steel plate** offering enhanced performance characteristics for critical structural applications. With plate thickness limited to 19 mm (0.75 inches) for Grade D, this material provides an optimal balance of high strength, excellent toughness, and good weldability, making it suitable for demanding applications in construction, mining, and heavy equipment industries where reliability and performance are paramount.
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#### **2. International Standards & Equivalents**
| Standard Organization | Designation |
|-----------------------|-------------|
| **ASTM International** | **A514 Grade D (t ≤ 19 mm)** |
| **UNS Number** | **K11578** |
| **ISO International Standard** | **ISO 4950** |
| **European Norm (EN)** | **EN 10025-6 S690Q** |
| **Japanese (JIS)** | **SHY685** |
| **Chinese GB** | **GB/T 16270 Q690** |
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#### **3. Chemical Composition (Weight %)**
| Element | Composition (%) |
|---------|-----------------|
| **Carbon (C)** | 0.12 - 0.21 |
| **Manganese (Mn)** | 0.70 - 1.00 |
| **Phosphorus (P)** | 0.035 max |
| **Sulfur (S)** | 0.035 max |
| **Silicon (Si)** | 0.20 - 0.35 |
| **Nickel (Ni)** | 0.25 - 0.50 |
| **Chromium (Cr)** | 0.40 - 0.65 |
| **Molybdenum (Mo)** | 0.40 - 0.60 |
| **Vanadium (V)** | 0.03 - 0.08 |
| **Boron (B)** | 0.001 - 0.005 |
| **Copper (Cu)** | 0.15 - 0.50 |
| **Iron (Fe)** | Balance |
**Key Composition Features:**
- **Optimized Carbon Range**: 0.12-0.21% for balanced strength and weldability
- **Enhanced Molybdenum**: 0.40-0.60% for improved hardenability and strength
- **Boron Treatment**: Essential for achieving high strength properties
- **Balanced Alloy System**: Designed for consistent through-thickness properties
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#### **4. Mechanical Properties (Thickness ≤ 19 mm)**
**Tensile Properties:**
- **Tensile Strength**: 760 - 895 MPa (110 - 130 ksi)
- **Yield Strength**: 690 MPa (100 ksi) min
- **Elongation in 50 mm (2 in)**: 18% min
- **Reduction of Area**: 40% min
**Impact Properties:**
- **Charpy V-Notch Impact**: 54 J (40 ft-lb) min at -18°C (0°F)
- **Fracture Toughness**: Excellent for high-strength applications
- **Through-Thickness Ductility**: Good Z-direction performance
**Hardness Properties:**
- **Brinell Hardness**: 235 - 293 HB
- **Typical Hardness**: 260 HB
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#### **5. Physical Properties**
| Property | Value |
|----------|-------|
| **Density** | 7.85 g/cm³ (0.284 lb/in³) |
| **Modulus of Elasticity** | 200 GPa (29,000 ksi) |
| **Shear Modulus** | 77 GPa (11,200 ksi) |
| **Poisson's Ratio** | 0.29 |
| **Thermal Conductivity** | 43.0 W/m·K at 20°C |
| **Coefficient of Thermal Expansion** | 11.4 × 10⁻⁶ /K (20-100°C) |
| **Specific Heat Capacity** | 465 J/kg·K |
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#### **6. Product Applications**
**Heavy Equipment and Construction:**
- **Crane Components**: Boom sections, jib arms, and structural supports
- **Excavator Parts**: Stick arms, boom components, and attachment points
- **Mining Equipment**: Shovel dippers, truck frames, and structural members
- **Construction Machinery**: High-stress components in heavy equipment
**Transportation and Infrastructure:**
- **Bridge Components**: Fracture-critical members and connection plates
- **Off-highway Vehicles**: Chassis frames and structural components
- **Transportation Equipment**: Heavy haul trailer components
- **Infrastructure Projects**: Critical structural elements in special structures
**Industrial Applications:**
- **Pressure Vessels**: High-pressure applications requiring strength
- **Industrial Machinery**: High-stress machine frames and components
- **Material Handling**: Heavy-duty conveyor supports and structures
- **Energy Sector**: Components in power generation equipment
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#### **7. Manufacturing & Fabrication**
**Heat Treatment Process:**
- **Austenitizing**: 870-925°C (1600-1700°F)
- **Quenching**: Controlled cooling for martensitic transformation
- **Tempering**: 540-665°C (1000-1230°F) for optimal properties
- **Final Microstructure**: Tempered martensite with fine grain structure
**Welding Procedures:**
- **Pre-heat Requirement**: 150-200°C (300-400°F) minimum
- **Interpass Control**: Maximum 230°C (450°F)
- **Post-Weld Heat Treatment**: Recommended at 595-665°C (1100-1230°F)
- **Filler Metal Selection**: AWS E11018-M or equivalent high-strength electrodes
- **Welding Processes**: SMAW, GMAW, FCAW with proper procedure control
**Fabrication Considerations:**
- **Thermal Cutting**: Requires controlled procedures to avoid HAZ issues
- **Cold Forming**: Limited capability due to high strength
- **Machining**: Requires appropriate tooling and cutting parameters
- **Quality Control**: Comprehensive inspection and testing recommended
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#### **8. Quality Assurance & Testing**
**Standard Testing Protocol:**
- Complete chemical analysis for each heat
- Multiple tension tests from different locations
- Charpy V-notch impact tests at specified temperature
- Hardness testing across plate surfaces
- Ultrasonic examination for internal quality
**Quality Verification:**
- Through-thickness testing when specified
- Microstructural examination
- Hydrogen content analysis for welding applications
- Dimensional and visual inspection
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#### **9. Corrosion Performance**
- **Atmospheric Corrosion**: Standard protection required
- **Coating Compatibility**: Excellent with proper surface preparation
- **Protection Systems**: High-performance coatings recommended
- **Maintenance**: Regular inspection and coating maintenance
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#### **10. Available Product Forms**
**Plate Specifications:**
- **Thickness Range**: Up to 19 mm (0.75 inches) for Grade D
- **Width Range**: Up to 3600 mm (142 inches)
- **Length Range**: Up to 18000 mm (710 inches)
- **Surface Conditions**: Mill finish, blast cleaned, or pre-primed
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#### **11. Technical Specifications**
**Dimensional Tolerances:**
- **Thickness Tolerance**: ±0.25 mm to ±0.7 mm
- **Width Tolerance**: +20 mm, -0 mm
- **Length Tolerance**: +40 mm, -0 mm
- **Flatness**: 12 mm/m maximum
**Engineering Properties:**
- **Fatigue Strength**: Excellent for dynamic loading
- **Fracture Toughness**: Good crack resistance
- **Weldability**: Good with proper procedures
- **Structural Efficiency**: High strength-to-weight ratio
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**Technical Notes:**
- Grade D provides minimum 690 MPa yield strength with good toughness
- Suitable for highly stressed structural applications
- Requires strict adherence to welding procedures
- Must comply with AWS D1.1 and relevant structural codes
- Professional engineering design required for all applications
*This information is for reference purposes. For complete technical requirements, consult the latest ASTM A514 standard and applicable structural design codes. Always verify material properties with certified mill test reports and employ qualified engineering professionals for design and fabrication.*
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ASTM A514 Steel, grade D, plate thickness ≤ 19 mm Specification
Dimensions
Size:
Diameter 20-1000 mm Length <4267 mm
Size:We can customized as required
Standard:
Per your request or drawing
We can customized as required
Properties(Theoretical)
Chemical Composition
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ASTM A514 Steel, grade D, plate thickness ≤ 19 mm Properties
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Applications of ASTM A514 Steel Flange, grade D, plate thickness ≤ 19 mm
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Chemical Identifiers ASTM A514 Steel Flange, grade D, plate thickness ≤ 19 mm
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Packing of ASTM A514 Steel Flange, grade D, plate thickness ≤ 19 mm
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Standard Packing:
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Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and Steel Flange drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 738 gallon liquid totes Special package is available on request. E FORUs’ is carefully handled to minimize damage during storage and transportation and to preserve the quality of our products in their original condition